Motorola i860 manual Back Housing

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PREPARING FOR FIELD LEVEL TESTING: Back Housing

7.10Back Housing

Required Tools: T-6 Torx bit, black stick.

Preparation: Remove battery cover, extend antenna. Open audio jack seal and accessory connector seal.

7.10.1Remove:

1.Remove four T-6 screws—one in the antenna tube channel.

2.Gently separate the housing halves. Do not stress flex strip near PTT key. Remove audio jack seal (see Figure 7-4).

3.Wedge black stick under flex pad to unseat speaker/vibe/coin/PTT/SB 20-pin flex connector (see Figure 7-5).

NOTE: Do not touch flex contacts with fingers or dirty tools. Do not bend or crease the flex strip.

7.10.2Install:

1.Reattach flex connector carefully without contamination.

2.Torque screws to 1.2 in/lb +/- 0.1 in/lb (new & used plastics).

Figure 7-4.

Figure 7-5.

7-8	68P80400P73-A

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Contents Page I860 Manual Revisions Safety and General Information Medical Devices Electro Magnetic Interference CompatibilityCleaning and Drying Considerations Accessory Safety InformationSafety and General Information Model Numbering System Model InformationGeneral Receiver Transmitter Model SpecificationsContents Chapter Chapter Field Level Test Modes Procedures Appendix a Ordering Replacement Parts Preface Who Should Use This ManualHow This Manual Is Organized Related Publications Conventions Used in This ManualDEN Digital Modulation Technology OverviewSpectrum of i DEN Quad 16QAM RF Transmission Bursts DEN Voice Compression TechnologyCalling Area Coverage Global Positioning System GPS Section SIM CardsRemoving and Inserting a SIM Card To insert a SIM card Figure To remove a SIM card FigureComponent Views COMPONENTS, ICONS, and IndicatorsMain Menu Icons Display IconsStatus Icons Abc d efg d Opqr sCall Icons DEFOutbox Icons Contacts Type IconsThis page intentionally left blank DISPLAYS, MESSAGES, and Alerts Power-Up SequenceSelf-Test Errors Power-Down SequenceSelf-Test Reset Errors MessagesService Messages Service MessagesMessage Cause Action Tone Low High Freq Cadence When Tone Occurs Alert TonesAlert Tones Alert Tones Vibrator Settings Using the Optional Vibrate FunctionMode Cadence To set unit to vibrate for all callsFrom the main menu, select Settings 2-Way Radio Alert Type This page intentionally left blank Reference Accessories Preparing for Basic Level TestingTest Equipment Reference UnitThis page intentionally left blank Basic Level Checks and Self Tests Reset ConditionCustomer Care Test ConditionsPreventive Maintenance Basic-Level Test ChecklistBasic-Level Test Checklist To clean the unit approximately 3 minutesSIM Card Swap Test Mechanical and Electrical ChecksShock and pressure test time is approximately 3 minutes SIM card swap test time is approximately 5 minutesAccessory swap test time is approximately 5 minutes Accessory Swap TestLockup Test Lockup test time is approximately 6 minutesTesting the GPS Receiver Battery Connections TestBattery connections test time is approximately 5 minutes To test this functionVoltage Recognition Test Camera TestVoltage recognition test time is approximately 4 minutes Self-Test Procedures TroubleshootingPasscode Test Passcode test time is approximately 5 minutesProgramming Menu Settings Check Settings check test time is approximately 10 minutesPhone Calls Features Way Radio Options Personalize Volume FeaturesFrom the main menu, select Settings Security SIM PIN Security FeaturesFrom the main menu, select Settings Advanced Headset/Spker Advanced FeaturesCall performance test time is approximately 7 minutes Call Performance TestThis page intentionally left blank Entering Debug Mode Basic Level Test Modes and ProceduresTo enter debug mode Test ModesDisplay Screens Display ScreensName Description To enter test mode Entering Test ModeTest Mode Test Procedures Audio Loopback TestTo perform the audio loopback test test time approx min Engineering Debug Check ESN and Imei Matching TestTo perform the matching test test time approx min To monitor the data in the unitSoftware choice 68P80400P73-A Programming the i 860 Unit Technician Test ProceduresData Cable Programming Setup Connecting the Unit to the RSS WorkstationCodeplug Repair Procedure Codeplug TroubleshootingTo access the codeplug Help topic in Windows Preparing Equipment for Testing Preparing for Field Level TestingConnecting an i DEN Unit to the R-2660 Using RSSCoaxial Cable In/Out Type To connect the unit to the R-2660Operating the R-2660 To enter Initial Registration modeRF Zone Fields and Values Field ValueDisassembling and Reassembling the Unit Install Battery CoverSIM Card RemoveRequired Tools T-4 Torx bit AntennaBack Housing Required Tools Black stick Coin CellMain Board, Microphone Seal, and Keypad Remove Flip Assembly Flip AssemblyPage Install Page Exploded View and Parts List Component Parts List Component ListDescription Part Number Reference Exploded View This page intentionally left blank Field Level Test Modes and Procedures Required Test Equipment Field-Level Test ChecklistDone Technical Tests Pass Fail Field-Level Test ChecklistRegistration/Call Test See the Strong Signal Environment sectionSQE Test SQE Reference ChartSee Entering Test Mode Press Menu, Edit TX Power TestFail BER TestPower-Up Test Keypad Test Use this test to check the audio portion of the unit Audio TestNo reset Reset Reset TestTo perform the reset log test Reset Log TestModel Assembly MA Test Mode Test Model Assembly MA Test Mode Test Use this test on a unit to check functionality of the GPS GPS ReceiverCamera Test Customer Service Ordering Replacement Parts and KitsReplacement Parts Domestic OrdersReplacement Kits Table A-2. i 860 Replacement KitsDescription Kit Number Vehicle Power Adapters Recommended Test Equipment and Tools Table A-3. Recommended Test Equipment and ToolsDescription Part Number Table A-4. Recommended Programming Equipment Recommended Programming EquipmentTable A-5. Recommended Software Name Part Number DescriptionThis page intentionally left blank Bcch IndexQAM RSS Vselp @6880400P73@