Stairmaster 4400 PT/CL, 4600 PT/CL, 4200 PT manual Do not use the machine outdoors

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SAFETY GUIDELINES

4.Use this machine only for its intended use as described in this Manual. Do not use parts, attachments, or accessories other than those provided by StairMaster® Health & Fitness Products, Inc.

5.Do not use the external power supply if it has a damaged cord or plug, or if it is not working properly, if it has been dropped or damaged, or dropped into water. Contact our Customer Service Department at 1-800-331- 3578 to arrange for the return of damaged parts.

6.Connect the external power supply to a properly grounded AC wall outlet; refer to the “Grounding Instructions” section. Keep all cords away from heated surfaces.

7.To disconnect the external power supply, remove the plug from the AC wall outlet.

8.Never drop or insert any object into any opening on the machine.

9.Do not operate where aerosol (spray) products are being used.

10.Always wear insulated gloves when handling batteries.

11.Do not crush, incinerate, or dismantle the battery. The electrolyte contains sulfuric acid which can cause serious damage to eyes and skin. Should this occur, flush profusely with water and seek medical attention.

12.Do not use the machine outdoors.

The safety level given by the design of this equipment can only be maintained when the equipment is regularly examined for damage and wear. Inoperable components shall be replaced immediately or the equipment shall be put out of use until it is repaired. Failure to follow all guidelines may com- promise the effectiveness of the exercise experience, expose yourself (and possibly others) to injury, and reduce the longevity of the machine. Follow all training instructions listed in the manual and/or on the machine. Physical injury may result from incorrect or excessive training.

SAVE THESE INSTRUCTIONS

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Contents 4200 PT, 4400 PT/CL 4600 PT/CL Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425 Corporate HeadquartersWarranty Preface What is in this MANUAL?What is the Stairmaster Freeclimber Exercise SYSTEM? Contents Pretest Screening Alternator Test Parts Removal and ReplacementList of Illustrations Dimensions and Specifications forAppendices List of TablesDrive Shaft Assembly & Eccentric Hub Assembly ContentsSafety Guidelines Important Safety InstructionsDo not use the machine outdoors Major Parts 4600 PT/CL IntroductionMajor Parts 4200 PT and 4400 PT/CL Internal Battery Power Supply SpecificationsBattery Charger Specifications Level Adjusting End Caps Installation InstructionsDC Power Connector Your Machine Must be Properly Grounded General Guidelines for Safe Operation Basic Operating InstructionsIf AT ANY Time During Your Workout YOU Feel Chest Pain Begin ExercisingCool Down Program starts at level threeRest Periods Correct Exercise Position Locked/Non-locked Option Heart Rate MonitoringHeart Rate Input Error Messages Telemetry Heart Rate 4600/4400 PT/CL only Using the Transmitter BeltTelemetry Heart Rate StairMaster Transmitter Belt Maintaining the Transmitter BeltContact Heart Rate Using Contact Heart RateContact Heart Rate Stop Freeclimber 4400/4600 PT/CL ConsoleDisplay Window Workout Options Workout StatisticsPrompt Numeric KeypadEntertainment Keypad Intensity Level Keys Stop KEYWorkout Statistics Quick Start Program Weight 175 lbsExercise Program Keypad Intensity LevelSpeed Intervals Program Fat Burner ProgramAerobic Training Program Constant Heart Rate Program Rest IntervalFitness Test Programs Understanding Submaximal Exercise TestingIndividuals Minus age low estimateStairMaster Submaximal Fit Test Pretest ScreeningFreeclimber 4400/4600 PT/CL Console StairMaster Fitness Protocol Women Freeclimber 4600/4400 PT/CL ConsoleMEN Turning on the Nycfd Stair Climb Test Turning on the Cpat Stair Climb TestConsole Codes Quick Scan Programming Machine Status Codes Xxxx Resetting the Maintenance Hour CounterConfiguration Code TOP Window Workout SetupFreeclimber 4200 PT Console TimerKeypad Bottom WindowQuick Start Option Tool List Maintenance InstructionsMaintenance Records Helpful HintsInspecting Initial ServicePreventive Maintenance CleaningLubrication Battery Disposal Battery ChargeFrequency Cleaner Recommended Preventive Maintenance Schedule4600/4400 PT TroubleshootingGeneral Troubleshooting Guidelines Electrical TroubleshootingAlternator Test Electrical TroubleshootingResistor Test 4600/4400 CL Battery TestDiode Test Electrical Troubleshooting Keypad Test 4600/4400 PT/CL Console Diagnostic TestsDiagnostic Codes Display TestSerial Port Test Press Level , 6 , 1 , to start the testTach Test Error ReportingContact Heart Rate Test 4600/4400 PT/CL Console Diagnostic TestsTelemetry Polar Heart Rate Test Unplug the machine and remove the bottom side covers Mechanical TroubleshootingAs applicable Mechanical Troubleshooting Top Cover Parts Removal and ReplacementCovers Mid CoverRemove the mid cover Shield 4600 PT/CLBottom Cover POLY-V and HTD Belt Console AdjustmentConsole Pedal ARM Return Spring Step Chain RetainerRemove the bottom cover Remove the bottom cover Remove the step chain retainers Reinstall the coversStep Chain Drive Chain Spring PulleyRemove the snap ring from the left end of the drive shaft Drive Shaft AssemblyParts Removal and Replacement Leveling ARM PedalPedal PAD Reverse the removal procedures to reinstall the pedal armPedal ARM Slide or gently tap the pedal arm off the mounting shaftHandlebar 4400 PT/CL ,4200 PT Eccentric HUB AssemblyFirst Reduction Shaft Assembly Side Handrails 4600 PT/CL Upper Handles 4600 PT/CLAlternator Reverse the removal procedures to reinstall the handrailGrounding Instructions This may vary for International power suppliesCanadian DOC Class B Compliance FCC ComplianceAppendices State Address Phone Number Battery RecyclingBldg Columbus, OH Ohio, North Hamilton Ave 216 New Jersey Industrial Ave 201New York Corporate Circle 315 Syracuse, NY Ohio, Central Rickenbacker ANG 513Parts Needing Periodic Maintenance Final Assembly Left, 4600 PT Final Assembly Right,4600 PT Final Assembly Left, 4600 CL Final Assembly Right, 4600 CL Covers 4600 PT/CL Appendices Appendices Final Assembly Left, 4400/4200 PT Final Assembly Right, 4400/4200 PT Final Assembly Left, 4400 CL Final Assembly Right, 4400 CL Covers 4400 PT/CL, 4200 PT Cover Removal Cover fasteners Drive Chain tensioning Belt Tension