Stairmaster 4200 PT, 4600 PT/CL Recommended Preventive Maintenance Schedule, Frequency Cleaner

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MAINTENANCE INSTRUCTIONS

Table 3: Recommended Preventive Maintenance Schedule

PART

RECOMENDED

FREQUENCY

CLEANER

LUBRICANT

ACTION

 

 

 

 

 

 

 

 

 

Console

Wipe Clean

Daily

Water

N/A

 

 

 

 

 

 

Clean and

 

Diluted

 

Covers

Daily

household

N/A

Inspect

 

 

cleaner

 

 

 

 

 

 

 

 

 

 

 

 

Monthly or

 

30W motor

 

Lubricate

after 300

N/A

 

oil

Drive and

 

hours of use

 

 

 

 

 

 

 

 

Step Chains

Clean and

Quarterly or

Mild

30W motor

 

 

after 900

 

lubricate

degreaser

oil

 

hours

 

 

 

 

Step Chain

 

Every 3

 

Multi-

Clean and

months or

Clean, dry

Connection

purpose

lubricate

after 900

rag

Points

grease

 

hours

 

 

 

 

 

 

 

 

 

 

Spring

 

Every 3

 

Multi-

Clean and

months or

Clean, dry

Pulley

purpose

lubricate

after 900

rag

Shafts

grease

 

hours

 

 

 

 

 

 

 

 

 

 

Pedal

 

Every 3

 

Multi-

Shafts and

Clean and

months or

Clean, dry

purpose

Leveling

lubricate

after 900

rag

grease

Arm Pins

 

hours

 

 

 

 

 

 

 

 

 

Pedal Arm

Inspect and

Each week

 

Clean, oil-

N/A

dampened

Springs

wipe down

or 70 hours

 

rag

 

 

 

 

 

 

 

 

 

 

 

Every 3

 

 

Pedal Arm

Clean and

months or

Clean, dry

30W motor

Shafts

lubricate

after 900

rag

oil

 

 

hours

 

 

 

 

 

 

 

 

 

Every 3

 

 

Battery

Check Voltage

months or

N/A

N/A

after 900

 

 

 

 

 

 

hours

 

 

 

 

 

 

 

 

 

Every 3

 

 

Belts

Inspect &

months or

N/A

N/A

Adjust Tension

after 900

 

 

 

 

 

hours

 

 

*Note: Use of lubricants other than those specified will result in diminished performance and a shorter life span for that part.

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Contents 4200 PT, 4400 PT/CL 4600 PT/CL Corporate Headquarters Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425Warranty What is the Stairmaster Freeclimber Exercise SYSTEM? What is in this MANUAL?Preface Contents Pretest Screening Parts Removal and Replacement Alternator TestDimensions and Specifications for AppendicesList of Tables List of IllustrationsContents Drive Shaft Assembly & Eccentric Hub AssemblyImportant Safety Instructions Safety GuidelinesDo not use the machine outdoors Introduction Major Parts 4600 PT/CLMajor Parts 4200 PT and 4400 PT/CL Battery Charger Specifications Power Supply SpecificationsInternal Battery Installation Instructions Level Adjusting End CapsDC Power Connector Your Machine Must be Properly Grounded Basic Operating Instructions General Guidelines for Safe OperationBegin Exercising If AT ANY Time During Your Workout YOU Feel Chest PainRest Periods Program starts at level threeCool Down Correct Exercise Position Heart Rate Input Heart Rate MonitoringLocked/Non-locked Option Error Messages Telemetry Heart Rate Using the Transmitter BeltTelemetry Heart Rate 4600/4400 PT/CL only Transmitter Belt Maintaining the Transmitter Belt StairMasterContact Heart Rate Using Contact Heart RateContact Heart Rate Freeclimber 4400/4600 PT/CL Console Display Window Workout OptionsWorkout Statistics StopNumeric Keypad Entertainment KeypadIntensity Level Keys Stop KEY PromptWorkout Statistics Weight 175 lbs Exercise Program KeypadIntensity Level Quick Start ProgramAerobic Training Program Fat Burner ProgramSpeed Intervals Program Rest Interval Constant Heart Rate ProgramUnderstanding Submaximal Exercise Testing Fitness Test ProgramsMinus age low estimate IndividualsPretest Screening StairMaster Submaximal Fit TestFreeclimber 4400/4600 PT/CL Console StairMaster Fitness Protocol MEN Freeclimber 4600/4400 PT/CL ConsoleWomen Turning on the Cpat Stair Climb Test Turning on the Nycfd Stair Climb TestConsole Codes Quick Scan Programming Machine Status Codes Configuration Code Resetting the Maintenance Hour CounterXxxx Workout Setup TOP WindowTimer Freeclimber 4200 PT ConsoleBottom Window KeypadQuick Start Option Maintenance Instructions Maintenance RecordsHelpful Hints Tool ListInitial Service Preventive MaintenanceCleaning InspectingLubrication Battery Charge Battery DisposalRecommended Preventive Maintenance Schedule Frequency CleanerTroubleshooting General Troubleshooting GuidelinesElectrical Troubleshooting 4600/4400 PTElectrical Troubleshooting Alternator TestDiode Test 4600/4400 CL Battery TestResistor Test Electrical Troubleshooting 4600/4400 PT/CL Console Diagnostic Tests Diagnostic CodesDisplay Test Keypad TestPress Level , 6 , 1 , to start the test Serial Port TestError Reporting Tach Test4600/4400 PT/CL Console Diagnostic Tests Contact Heart Rate TestTelemetry Polar Heart Rate Test Mechanical Troubleshooting Unplug the machine and remove the bottom side coversAs applicable Mechanical Troubleshooting Parts Removal and Replacement CoversMid Cover Top CoverBottom Cover Shield 4600 PT/CLRemove the mid cover Console Console AdjustmentPOLY-V and HTD Belt Remove the bottom cover Step Chain RetainerPedal ARM Return Spring Step Chain Reinstall the coversRemove the bottom cover Remove the step chain retainers Spring Pulley Drive ChainDrive Shaft Assembly Remove the snap ring from the left end of the drive shaftParts Removal and Replacement Pedal Leveling ARMReverse the removal procedures to reinstall the pedal arm Pedal ARMSlide or gently tap the pedal arm off the mounting shaft Pedal PADFirst Reduction Shaft Assembly Eccentric HUB AssemblyHandlebar 4400 PT/CL ,4200 PT Upper Handles 4600 PT/CL Side Handrails 4600 PT/CLReverse the removal procedures to reinstall the handrail AlternatorThis may vary for International power supplies Grounding InstructionsFCC Compliance Canadian DOC Class B ComplianceAppendices Battery Recycling State Address Phone NumberNew Jersey Industrial Ave 201 New York Corporate Circle 315Syracuse, NY Ohio, Central Rickenbacker ANG 513 Bldg Columbus, OH Ohio, North Hamilton Ave 216Parts Needing Periodic Maintenance Final Assembly Left, 4600 PT Final Assembly Right,4600 PT Final Assembly Left, 4600 CL Final Assembly Right, 4600 CL Covers 4600 PT/CL Appendices Appendices Final Assembly Left, 4400/4200 PT Final Assembly Right, 4400/4200 PT Final Assembly Left, 4400 CL Final Assembly Right, 4400 CL Covers 4400 PT/CL, 4200 PT Cover Removal Cover fasteners Drive Chain tensioning Belt Tension