Stairmaster
4600 PT/CL, 4200 PT, 4400 PT/CL
manual
Cover Removal
Troubleshooting
Specification
Install
Error codes
Error Reporting
Timer
Warranty
Maintenance
Configuration Code
Diagnostic Codes
Page 96
APPENDICES
Figure 24: Cover Removal
Page 87
Page 95
Page 97
Image 96
Page 95
Page 97
Contents
4200 PT, 4400 PT/CL 4600 PT/CL
Corporate Headquarters
Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425
Warranty
What is in this MANUAL?
What is the Stairmaster Freeclimber Exercise SYSTEM?
Preface
Contents
Pretest Screening
Parts Removal and Replacement
Alternator Test
Dimensions and Specifications for
Appendices
List of Tables
List of Illustrations
Contents
Drive Shaft Assembly & Eccentric Hub Assembly
Important Safety Instructions
Safety Guidelines
Do not use the machine outdoors
Introduction
Major Parts 4600 PT/CL
Major Parts 4200 PT and 4400 PT/CL
Power Supply Specifications
Battery Charger Specifications
Internal Battery
Installation Instructions
Level Adjusting End Caps
DC Power Connector
Your Machine Must be Properly Grounded
Basic Operating Instructions
General Guidelines for Safe Operation
Begin Exercising
If AT ANY Time During Your Workout YOU Feel Chest Pain
Program starts at level three
Rest Periods
Cool Down
Correct Exercise Position
Heart Rate Monitoring
Heart Rate Input
Locked/Non-locked Option
Error Messages
Using the Transmitter Belt
Telemetry Heart Rate
Telemetry Heart Rate 4600/4400 PT/CL only
Transmitter Belt Maintaining the Transmitter Belt
StairMaster
Using Contact Heart Rate
Contact Heart Rate
Contact Heart Rate
Freeclimber 4400/4600 PT/CL Console
Display Window Workout Options
Workout Statistics
Stop
Numeric Keypad
Entertainment Keypad
Intensity Level Keys Stop KEY
Prompt
Workout Statistics
Weight 175 lbs
Exercise Program Keypad
Intensity Level
Quick Start Program
Fat Burner Program
Aerobic Training Program
Speed Intervals Program
Rest Interval
Constant Heart Rate Program
Understanding Submaximal Exercise Testing
Fitness Test Programs
Minus age low estimate
Individuals
Pretest Screening
StairMaster Submaximal Fit Test
Freeclimber 4400/4600 PT/CL Console
StairMaster Fitness Protocol
Freeclimber 4600/4400 PT/CL Console
MEN
Women
Turning on the Cpat Stair Climb Test
Turning on the Nycfd Stair Climb Test
Console Codes
Quick Scan Programming
Machine Status Codes
Resetting the Maintenance Hour Counter
Configuration Code
Xxxx
Workout Setup
TOP Window
Timer
Freeclimber 4200 PT Console
Bottom Window
Keypad
Quick Start Option
Maintenance Instructions
Maintenance Records
Helpful Hints
Tool List
Initial Service
Preventive Maintenance
Cleaning
Inspecting
Lubrication
Battery Charge
Battery Disposal
Recommended Preventive Maintenance Schedule
Frequency Cleaner
Troubleshooting
General Troubleshooting Guidelines
Electrical Troubleshooting
4600/4400 PT
Electrical Troubleshooting
Alternator Test
4600/4400 CL Battery Test
Diode Test
Resistor Test
Electrical Troubleshooting
4600/4400 PT/CL Console Diagnostic Tests
Diagnostic Codes
Display Test
Keypad Test
Press Level , 6 , 1 , to start the test
Serial Port Test
Error Reporting
Tach Test
4600/4400 PT/CL Console Diagnostic Tests
Contact Heart Rate Test
Telemetry Polar Heart Rate Test
Mechanical Troubleshooting
Unplug the machine and remove the bottom side covers
As applicable
Mechanical Troubleshooting
Parts Removal and Replacement
Covers
Mid Cover
Top Cover
Shield 4600 PT/CL
Bottom Cover
Remove the mid cover
Console Adjustment
Console
POLY-V and HTD Belt
Step Chain Retainer
Remove the bottom cover
Pedal ARM Return Spring
Reinstall the covers
Step Chain
Remove the bottom cover Remove the step chain retainers
Spring Pulley
Drive Chain
Drive Shaft Assembly
Remove the snap ring from the left end of the drive shaft
Parts Removal and Replacement
Pedal
Leveling ARM
Reverse the removal procedures to reinstall the pedal arm
Pedal ARM
Slide or gently tap the pedal arm off the mounting shaft
Pedal PAD
Eccentric HUB Assembly
First Reduction Shaft Assembly
Handlebar 4400 PT/CL ,4200 PT
Upper Handles 4600 PT/CL
Side Handrails 4600 PT/CL
Reverse the removal procedures to reinstall the handrail
Alternator
This may vary for International power supplies
Grounding Instructions
FCC Compliance
Canadian DOC Class B Compliance
Appendices
Battery Recycling
State Address Phone Number
New Jersey Industrial Ave 201
New York Corporate Circle 315
Syracuse, NY Ohio, Central Rickenbacker ANG 513
Bldg Columbus, OH Ohio, North Hamilton Ave 216
Parts Needing Periodic Maintenance
Final Assembly Left, 4600 PT
Final Assembly Right,4600 PT
Final Assembly Left, 4600 CL
Final Assembly Right, 4600 CL
Covers 4600 PT/CL
Appendices
Appendices
Final Assembly Left, 4400/4200 PT
Final Assembly Right, 4400/4200 PT
Final Assembly Left, 4400 CL
Final Assembly Right, 4400 CL
Covers 4400 PT/CL, 4200 PT
Cover Removal
Cover fasteners
Drive Chain tensioning
Belt Tension
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