Stairmaster 4400 PT/CL, 4600 PT/CL, 4200 PT manual Corporate Headquarters

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Printed in the United States.

© 2001 StairMaster® Health & Fitness Products, Inc.

All rights reserved.

Corporate Headquarters

12421 Willows Road N.E., Suite 100

Kirkland, WA 98034

(800)635-2936

(425)823-1825

Fax (425) 823-9490

www.stairmaster.com

P/N 22867-A

© 2001 StairMaster Health & Fitness Products, Inc. StairMaster and FreeClimber are registered trademarks or trademarks of StairMaster Health & Fitness Products, Inc. in the United States

and/or other countries. All other trademarks are trademarks of their respective companies.

StairMaster is a Rutledge Capital Company

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Contents 4200 PT, 4400 PT/CL 4600 PT/CL Corporate Headquarters Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425Warranty Preface What is in this MANUAL?What is the Stairmaster Freeclimber Exercise SYSTEM? Contents Pretest Screening Parts Removal and Replacement Alternator TestList of Tables Dimensions and Specifications forAppendices List of IllustrationsContents Drive Shaft Assembly & Eccentric Hub AssemblyImportant Safety Instructions Safety GuidelinesDo not use the machine outdoors Introduction Major Parts 4600 PT/CLMajor Parts 4200 PT and 4400 PT/CL Internal Battery Power Supply SpecificationsBattery Charger Specifications Installation Instructions Level Adjusting End CapsDC Power Connector Your Machine Must be Properly Grounded Basic Operating Instructions General Guidelines for Safe OperationBegin Exercising If AT ANY Time During Your Workout YOU Feel Chest PainCool Down Program starts at level threeRest Periods Correct Exercise Position Locked/Non-locked Option Heart Rate MonitoringHeart Rate Input Error Messages Telemetry Heart Rate 4600/4400 PT/CL only Using the Transmitter BeltTelemetry Heart Rate Transmitter Belt Maintaining the Transmitter Belt StairMasterContact Heart Rate Using Contact Heart RateContact Heart Rate Workout Statistics Freeclimber 4400/4600 PT/CL ConsoleDisplay Window Workout Options StopIntensity Level Keys Stop KEY Numeric KeypadEntertainment Keypad PromptWorkout Statistics Intensity Level Weight 175 lbsExercise Program Keypad Quick Start ProgramSpeed Intervals Program Fat Burner ProgramAerobic Training Program Rest Interval Constant Heart Rate ProgramUnderstanding Submaximal Exercise Testing Fitness Test ProgramsMinus age low estimate IndividualsPretest Screening StairMaster Submaximal Fit TestFreeclimber 4400/4600 PT/CL Console StairMaster Fitness Protocol Women Freeclimber 4600/4400 PT/CL ConsoleMEN Turning on the Cpat Stair Climb Test Turning on the Nycfd Stair Climb TestConsole Codes Quick Scan Programming Machine Status Codes Xxxx Resetting the Maintenance Hour CounterConfiguration Code Workout Setup TOP WindowTimer Freeclimber 4200 PT ConsoleBottom Window KeypadQuick Start Option Helpful Hints Maintenance InstructionsMaintenance Records Tool ListCleaning Initial ServicePreventive Maintenance InspectingLubrication Battery Charge Battery DisposalRecommended Preventive Maintenance Schedule Frequency CleanerElectrical Troubleshooting TroubleshootingGeneral Troubleshooting Guidelines 4600/4400 PTElectrical Troubleshooting Alternator TestResistor Test 4600/4400 CL Battery TestDiode Test Electrical Troubleshooting Display Test 4600/4400 PT/CL Console Diagnostic TestsDiagnostic Codes Keypad TestPress Level , 6 , 1 , to start the test Serial Port TestError Reporting Tach Test4600/4400 PT/CL Console Diagnostic Tests Contact Heart Rate TestTelemetry Polar Heart Rate Test Mechanical Troubleshooting Unplug the machine and remove the bottom side coversAs applicable Mechanical Troubleshooting Mid Cover Parts Removal and ReplacementCovers Top CoverRemove the mid cover Shield 4600 PT/CLBottom Cover POLY-V and HTD Belt Console AdjustmentConsole Pedal ARM Return Spring Step Chain RetainerRemove the bottom cover Remove the bottom cover Remove the step chain retainers Reinstall the coversStep Chain Spring Pulley Drive ChainDrive Shaft Assembly Remove the snap ring from the left end of the drive shaftParts Removal and Replacement Pedal Leveling ARMSlide or gently tap the pedal arm off the mounting shaft Reverse the removal procedures to reinstall the pedal armPedal ARM Pedal PADHandlebar 4400 PT/CL ,4200 PT Eccentric HUB AssemblyFirst Reduction Shaft Assembly Upper Handles 4600 PT/CL Side Handrails 4600 PT/CLReverse the removal procedures to reinstall the handrail AlternatorThis may vary for International power supplies Grounding InstructionsFCC Compliance Canadian DOC Class B ComplianceAppendices Battery Recycling State Address Phone NumberSyracuse, NY Ohio, Central Rickenbacker ANG 513 New Jersey Industrial Ave 201New York Corporate Circle 315 Bldg Columbus, OH Ohio, North Hamilton Ave 216Parts Needing Periodic Maintenance Final Assembly Left, 4600 PT Final Assembly Right,4600 PT Final Assembly Left, 4600 CL Final Assembly Right, 4600 CL Covers 4600 PT/CL Appendices Appendices Final Assembly Left, 4400/4200 PT Final Assembly Right, 4400/4200 PT Final Assembly Left, 4400 CL Final Assembly Right, 4400 CL Covers 4400 PT/CL, 4200 PT Cover Removal Cover fasteners Drive Chain tensioning Belt Tension