Stairmaster 4200 PT, 4600 PT/CL, 4400 PT/CL manual Alternator Test, Parts Removal and Replacement

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CONTENTS
Diode Test	46
Resistor Test	46
4600/4400 CL:	46
Battery Test	46
Alternator Test	47
Resistor Test	47
Display Test	48
Keypad Test	48
Serial Port Test	49
Alternator Test	49
Tach Test	50
Error Reporting	50
Contact Heart Rate Test	51
Telemetry Heart Rate Test	51
Mechanical Troubleshooting	53
PARTS REMOVAL AND REPLACEMENT	56
Covers	56
Mid Cover	56
Top Cover	56
Shield (4600 PT/CL )	57
Bottom Cover	57
Console	58
Console Adjustment (4600 PT/CL)	58
Poly-V and HTD Belt	58
Step Chain Retainer	59
Pedal Arm Return Spring	59
Step Chain	60
Spring Pulley	61
Drive Chain	61
Drive Shaft Assembly	62
Pedal	64
Leveling Arm	64
Pedal Arm	65
Pedal Pad	65
Eccentric Hub Assembly	66

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Contents 4200 PT, 4400 PT/CL 4600 PT/CL Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425 Corporate HeadquartersWarranty What is the Stairmaster Freeclimber Exercise SYSTEM? What is in this MANUAL?Preface Contents Pretest Screening Alternator Test Parts Removal and ReplacementList of Illustrations Dimensions and Specifications forAppendices List of TablesDrive Shaft Assembly & Eccentric Hub Assembly ContentsSafety Guidelines Important Safety InstructionsDo not use the machine outdoors Major Parts 4600 PT/CL IntroductionMajor Parts 4200 PT and 4400 PT/CL Battery Charger Specifications Power Supply SpecificationsInternal Battery Level Adjusting End Caps Installation InstructionsDC Power Connector Your Machine Must be Properly Grounded General Guidelines for Safe Operation Basic Operating InstructionsIf AT ANY Time During Your Workout YOU Feel Chest Pain Begin ExercisingRest Periods Program starts at level threeCool Down Correct Exercise Position Heart Rate Input Heart Rate MonitoringLocked/Non-locked Option Error Messages Telemetry Heart Rate Using the Transmitter BeltTelemetry Heart Rate 4600/4400 PT/CL only StairMaster Transmitter Belt Maintaining the Transmitter BeltContact Heart Rate Using Contact Heart RateContact Heart Rate Stop Freeclimber 4400/4600 PT/CL ConsoleDisplay Window Workout Options Workout StatisticsPrompt Numeric KeypadEntertainment Keypad Intensity Level Keys Stop KEYWorkout Statistics Quick Start Program Weight 175 lbsExercise Program Keypad Intensity LevelAerobic Training Program Fat Burner ProgramSpeed Intervals Program Constant Heart Rate Program Rest IntervalFitness Test Programs Understanding Submaximal Exercise TestingIndividuals Minus age low estimateStairMaster Submaximal Fit Test Pretest ScreeningFreeclimber 4400/4600 PT/CL Console StairMaster Fitness Protocol MEN Freeclimber 4600/4400 PT/CL ConsoleWomen Turning on the Nycfd Stair Climb Test Turning on the Cpat Stair Climb TestConsole Codes Quick Scan Programming Machine Status Codes Configuration Code Resetting the Maintenance Hour CounterXxxx TOP Window Workout SetupFreeclimber 4200 PT Console TimerKeypad Bottom WindowQuick Start Option Tool List Maintenance InstructionsMaintenance Records Helpful HintsInspecting Initial ServicePreventive Maintenance CleaningLubrication Battery Disposal Battery ChargeFrequency Cleaner Recommended Preventive Maintenance Schedule4600/4400 PT TroubleshootingGeneral Troubleshooting Guidelines Electrical TroubleshootingAlternator Test Electrical TroubleshootingDiode Test 4600/4400 CL Battery TestResistor Test Electrical Troubleshooting Keypad Test 4600/4400 PT/CL Console Diagnostic TestsDiagnostic Codes Display TestSerial Port Test Press Level , 6 , 1 , to start the testTach Test Error ReportingContact Heart Rate Test 4600/4400 PT/CL Console Diagnostic TestsTelemetry Polar Heart Rate Test Unplug the machine and remove the bottom side covers Mechanical TroubleshootingAs applicable Mechanical Troubleshooting Top Cover Parts Removal and ReplacementCovers Mid CoverBottom Cover Shield 4600 PT/CLRemove the mid cover Console Console AdjustmentPOLY-V and HTD Belt Remove the bottom cover Step Chain RetainerPedal ARM Return Spring Step Chain Reinstall the coversRemove the bottom cover Remove the step chain retainers Drive Chain Spring PulleyRemove the snap ring from the left end of the drive shaft Drive Shaft AssemblyParts Removal and Replacement Leveling ARM PedalPedal PAD Reverse the removal procedures to reinstall the pedal armPedal ARM Slide or gently tap the pedal arm off the mounting shaftFirst Reduction Shaft Assembly Eccentric HUB AssemblyHandlebar 4400 PT/CL ,4200 PT Side Handrails 4600 PT/CL Upper Handles 4600 PT/CLAlternator Reverse the removal procedures to reinstall the handrailGrounding Instructions This may vary for International power suppliesCanadian DOC Class B Compliance FCC ComplianceAppendices State Address Phone Number Battery RecyclingBldg Columbus, OH Ohio, North Hamilton Ave 216 New Jersey Industrial Ave 201New York Corporate Circle 315 Syracuse, NY Ohio, Central Rickenbacker ANG 513Parts Needing Periodic Maintenance Final Assembly Left, 4600 PT Final Assembly Right,4600 PT Final Assembly Left, 4600 CL Final Assembly Right, 4600 CL Covers 4600 PT/CL Appendices Appendices Final Assembly Left, 4400/4200 PT Final Assembly Right, 4400/4200 PT Final Assembly Left, 4400 CL Final Assembly Right, 4400 CL Covers 4400 PT/CL, 4200 PT Cover Removal Cover fasteners Drive Chain tensioning Belt Tension