Stairmaster 4200 PT, 4600 PT/CL, 4400 PT/CL manual Pedal, Leveling ARM

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PARTS REMOVAL AND REPLACEMENT

PEDAL

1.Remove the snap ring and flat washer from the leveling arm pin and the pedal shaft (see Figure 17).

!WARNING

TO REDUCE THE RISK OF EYE INJURY, WEAR EYE

PROTECTION WHEN REMOVING SNAP RINGS.

2.Slide the pedal off the shaft.

3.Clean the pedal shaft and leveling arm pin with a dry cloth. Lubricate the pedal shaft and the leveling arm pin with a thin coat of multi- purpose grease.

4.Reverse the procedures to reinstall the pedal.

LEVELING ARM

1.Remove the pedal.

2.Remove the bottom cover.

3.Remove the snap ring that secures the leveling arm to the leveling arm shaft (see Figure 19).

!WARNING

TO REDUCE THE RISK OF EYE INJURY, WEAR EYE

PROTECTION WHEN REMOVING SNAP RINGS.

4.Slide or gently tap the leveling arm off the shaft.

5.Clean the shaft and the pin with a cloth dampened with 30W motor oil before reassembly.

6.Reverse the removal instructions to reinstall the leveling arm.

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Contents 4200 PT, 4400 PT/CL 4600 PT/CL Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425 Corporate HeadquartersWarranty What is the Stairmaster Freeclimber Exercise SYSTEM? What is in this MANUAL?Preface Contents Pretest Screening Alternator Test Parts Removal and ReplacementAppendices Dimensions and Specifications forList of Tables List of IllustrationsDrive Shaft Assembly & Eccentric Hub Assembly ContentsSafety Guidelines Important Safety InstructionsDo not use the machine outdoors Major Parts 4600 PT/CL IntroductionMajor Parts 4200 PT and 4400 PT/CL Battery Charger Specifications Power Supply SpecificationsInternal Battery Level Adjusting End Caps Installation InstructionsDC Power Connector Your Machine Must be Properly Grounded General Guidelines for Safe Operation Basic Operating InstructionsIf AT ANY Time During Your Workout YOU Feel Chest Pain Begin ExercisingRest Periods Program starts at level threeCool Down Correct Exercise Position Heart Rate Input Heart Rate MonitoringLocked/Non-locked Option Error Messages Telemetry Heart Rate Using the Transmitter BeltTelemetry Heart Rate 4600/4400 PT/CL only StairMaster Transmitter Belt Maintaining the Transmitter BeltContact Heart Rate Using Contact Heart RateContact Heart Rate Display Window Workout Options Freeclimber 4400/4600 PT/CL ConsoleWorkout Statistics StopEntertainment Keypad Numeric KeypadIntensity Level Keys Stop KEY PromptWorkout Statistics Exercise Program Keypad Weight 175 lbsIntensity Level Quick Start ProgramAerobic Training Program Fat Burner ProgramSpeed Intervals Program Constant Heart Rate Program Rest IntervalFitness Test Programs Understanding Submaximal Exercise TestingIndividuals Minus age low estimateStairMaster Submaximal Fit Test Pretest ScreeningFreeclimber 4400/4600 PT/CL Console StairMaster Fitness Protocol MEN Freeclimber 4600/4400 PT/CL ConsoleWomen Turning on the Nycfd Stair Climb Test Turning on the Cpat Stair Climb TestConsole Codes Quick Scan Programming Machine Status Codes Configuration Code Resetting the Maintenance Hour CounterXxxx TOP Window Workout SetupFreeclimber 4200 PT Console TimerKeypad Bottom WindowQuick Start Option Maintenance Records Maintenance InstructionsHelpful Hints Tool ListPreventive Maintenance Initial ServiceCleaning InspectingLubrication Battery Disposal Battery ChargeFrequency Cleaner Recommended Preventive Maintenance ScheduleGeneral Troubleshooting Guidelines TroubleshootingElectrical Troubleshooting 4600/4400 PTAlternator Test Electrical TroubleshootingDiode Test 4600/4400 CL Battery TestResistor Test Electrical Troubleshooting Diagnostic Codes 4600/4400 PT/CL Console Diagnostic TestsDisplay Test Keypad TestSerial Port Test Press Level , 6 , 1 , to start the testTach Test Error ReportingContact Heart Rate Test 4600/4400 PT/CL Console Diagnostic TestsTelemetry Polar Heart Rate Test Unplug the machine and remove the bottom side covers Mechanical TroubleshootingAs applicable Mechanical Troubleshooting Covers Parts Removal and ReplacementMid Cover Top CoverBottom Cover Shield 4600 PT/CLRemove the mid cover Console Console AdjustmentPOLY-V and HTD Belt Remove the bottom cover Step Chain RetainerPedal ARM Return Spring Step Chain Reinstall the coversRemove the bottom cover Remove the step chain retainers Drive Chain Spring PulleyRemove the snap ring from the left end of the drive shaft Drive Shaft AssemblyParts Removal and Replacement Leveling ARM PedalPedal ARM Reverse the removal procedures to reinstall the pedal armSlide or gently tap the pedal arm off the mounting shaft Pedal PADFirst Reduction Shaft Assembly Eccentric HUB AssemblyHandlebar 4400 PT/CL ,4200 PT Side Handrails 4600 PT/CL Upper Handles 4600 PT/CLAlternator Reverse the removal procedures to reinstall the handrailGrounding Instructions This may vary for International power suppliesCanadian DOC Class B Compliance FCC ComplianceAppendices State Address Phone Number Battery RecyclingNew York Corporate Circle 315 New Jersey Industrial Ave 201Syracuse, NY Ohio, Central Rickenbacker ANG 513 Bldg Columbus, OH Ohio, North Hamilton Ave 216Parts Needing Periodic Maintenance Final Assembly Left, 4600 PT Final Assembly Right,4600 PT Final Assembly Left, 4600 CL Final Assembly Right, 4600 CL Covers 4600 PT/CL Appendices Appendices Final Assembly Left, 4400/4200 PT Final Assembly Right, 4400/4200 PT Final Assembly Left, 4400 CL Final Assembly Right, 4400 CL Covers 4400 PT/CL, 4200 PT Cover Removal Cover fasteners Drive Chain tensioning Belt Tension