Stairmaster 4600 PT/CL 4600/4400 PT/CL Console Diagnostic Tests, Diagnostic Codes, Display Test

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4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTS

The following tests are performed while the console is in the “SELECT WORKOUT” mode. If the console fails any test, the console should be replaced or exchanged. To return to the “SELECT WORKOUT” mode, press either [CLEAR] or [START/STOP] while in the DIAGNOSTIC mode. Please note that there may be additional verbiage on the display other than is listed in this manual. The FreeClimber console is used on other StairMaster® equipment.

DIAGNOSTIC CODES

[ ^ ] [ 6 ] [ 0 ]

Test display

[ ^ ] [ 6 ] [ 1 ]

Test keyboard

[ ^ ] [ 6 ] [ 2 ]

Test serial port

[ ^ ] [ 6 ] [ 3 ]

Test alternator

[ ^ ] [ 6 ] [ 4 ]

-N/A-

[ ^ ] [ 6 ] [ 5 ]

-N/A-

[ ^ ] [ 6 ] [ 6 ]

Test Tach

[ ^ ] [ 6 ] [ 7 ]

- [ 6 ] [ 9 ] -N/A-

Display Test

During the display test, the console screen alternates between all LCD segments turned on and the sample program profile screen at a 2-second rate.

1.Press [ LEVEL: ^ ], [ 6 ], [ 0 ], [ENTER]. The console will display “DISPLAY TEST”.

2.All LCD segments will turn on for 2 seconds, and then a sample program profile will be displayed for 2 seconds. Press [CLEAR] to end the test.

Keypad Test

Perform this test if you are having trouble entering data into the console. During the test, pressing any key displays that key name on the message line. Press [CLEAR] to exit.

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Contents 4200 PT, 4400 PT/CL 4600 PT/CL Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425 Corporate HeadquartersWarranty What is in this MANUAL? What is the Stairmaster Freeclimber Exercise SYSTEM?Preface Contents Pretest Screening Alternator Test Parts Removal and ReplacementAppendices Dimensions and Specifications forList of Tables List of IllustrationsDrive Shaft Assembly & Eccentric Hub Assembly ContentsSafety Guidelines Important Safety InstructionsDo not use the machine outdoors Major Parts 4600 PT/CL IntroductionMajor Parts 4200 PT and 4400 PT/CL Power Supply Specifications Battery Charger SpecificationsInternal Battery Level Adjusting End Caps Installation InstructionsDC Power Connector Your Machine Must be Properly Grounded General Guidelines for Safe Operation Basic Operating InstructionsIf AT ANY Time During Your Workout YOU Feel Chest Pain Begin ExercisingProgram starts at level three Rest PeriodsCool Down Correct Exercise Position Heart Rate Monitoring Heart Rate InputLocked/Non-locked Option Error Messages Using the Transmitter Belt Telemetry Heart RateTelemetry Heart Rate 4600/4400 PT/CL only StairMaster Transmitter Belt Maintaining the Transmitter BeltUsing Contact Heart Rate Contact Heart RateContact Heart Rate Display Window Workout Options Freeclimber 4400/4600 PT/CL ConsoleWorkout Statistics StopEntertainment Keypad Numeric KeypadIntensity Level Keys Stop KEY PromptWorkout Statistics Exercise Program Keypad Weight 175 lbsIntensity Level Quick Start ProgramFat Burner Program Aerobic Training ProgramSpeed Intervals Program Constant Heart Rate Program Rest IntervalFitness Test Programs Understanding Submaximal Exercise TestingIndividuals Minus age low estimateStairMaster Submaximal Fit Test Pretest ScreeningFreeclimber 4400/4600 PT/CL Console StairMaster Fitness Protocol Freeclimber 4600/4400 PT/CL Console MENWomen Turning on the Nycfd Stair Climb Test Turning on the Cpat Stair Climb TestConsole Codes Quick Scan Programming Machine Status Codes Resetting the Maintenance Hour Counter Configuration CodeXxxx TOP Window Workout SetupFreeclimber 4200 PT Console TimerKeypad Bottom WindowQuick Start Option Maintenance Records Maintenance InstructionsHelpful Hints Tool ListPreventive Maintenance Initial ServiceCleaning InspectingLubrication Battery Disposal Battery ChargeFrequency Cleaner Recommended Preventive Maintenance ScheduleGeneral Troubleshooting Guidelines TroubleshootingElectrical Troubleshooting 4600/4400 PTAlternator Test Electrical Troubleshooting4600/4400 CL Battery Test Diode TestResistor Test Electrical Troubleshooting Diagnostic Codes 4600/4400 PT/CL Console Diagnostic TestsDisplay Test Keypad TestSerial Port Test Press Level , 6 , 1 , to start the testTach Test Error ReportingContact Heart Rate Test 4600/4400 PT/CL Console Diagnostic TestsTelemetry Polar Heart Rate Test Unplug the machine and remove the bottom side covers Mechanical TroubleshootingAs applicable Mechanical Troubleshooting Covers Parts Removal and ReplacementMid Cover Top CoverShield 4600 PT/CL Bottom CoverRemove the mid cover Console Adjustment ConsolePOLY-V and HTD Belt Step Chain Retainer Remove the bottom coverPedal ARM Return Spring Reinstall the covers Step ChainRemove the bottom cover Remove the step chain retainers Drive Chain Spring PulleyRemove the snap ring from the left end of the drive shaft Drive Shaft AssemblyParts Removal and Replacement Leveling ARM PedalPedal ARM Reverse the removal procedures to reinstall the pedal armSlide or gently tap the pedal arm off the mounting shaft Pedal PADEccentric HUB Assembly First Reduction Shaft AssemblyHandlebar 4400 PT/CL ,4200 PT Side Handrails 4600 PT/CL Upper Handles 4600 PT/CLAlternator Reverse the removal procedures to reinstall the handrailGrounding Instructions This may vary for International power suppliesCanadian DOC Class B Compliance FCC ComplianceAppendices State Address Phone Number Battery RecyclingNew York Corporate Circle 315 New Jersey Industrial Ave 201Syracuse, NY Ohio, Central Rickenbacker ANG 513 Bldg Columbus, OH Ohio, North Hamilton Ave 216Parts Needing Periodic Maintenance Final Assembly Left, 4600 PT Final Assembly Right,4600 PT Final Assembly Left, 4600 CL Final Assembly Right, 4600 CL Covers 4600 PT/CL Appendices Appendices Final Assembly Left, 4400/4200 PT Final Assembly Right, 4400/4200 PT Final Assembly Left, 4400 CL Final Assembly Right, 4400 CL Covers 4400 PT/CL, 4200 PT Cover Removal Cover fasteners Drive Chain tensioning Belt Tension