Stairmaster 4200 PT, 4400 PT/CL manual Shield 4600 PT/CL, Bottom Cover, Remove the mid cover

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PARTS REMOVAL AND REPLACEMENT

3.4600 PT/CL: Use the fastener removal tool to release the cover fasteners and separate the top covers.

4.To reinstall the 4400 PT/CL and 4200 PT fasteners, remove the pin completely from the base. Insert the base into the hole in the covers. Insert the pin into the base until it is flush with the base.

Shield (4600 PT/CL )

1. Remove the two mounting screws from the bottom shield.

2. Separate the top shield from the bottom shield and remove the upper and lower shield from the handrail.

Bottom Cover

1.Remove the mid cover.

2.4600/4200/4400 PT: Disconnect the DC power cable from the connector located on the bottom side of the left bottom cover.

3.Remove the fastener located on each side of the lower edge of the bottom cover (see Figure 24).

4.4400/PT/CL, 4200 PT: Kneel in front of the machine, facing the cover seam. Push in and hold both sides of the lower cover to disengage the locking tabs at the joint between the upper and lower covers. Use your hands to push up the top cover and separate the top cover from the bottom cover. Pull out and forward on the lower cover to remove it from the frame.

4600 PT/CL: Remove the cover fasteners and separate the left and right top cover from each other. Pull out and forward on the lower cover to remove it from the frame.

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Contents 4200 PT, 4400 PT/CL 4600 PT/CL Corporate Headquarters Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425Warranty What is in this MANUAL? What is the Stairmaster Freeclimber Exercise SYSTEM?Preface Contents Pretest Screening Parts Removal and Replacement Alternator TestList of Tables Dimensions and Specifications forAppendices List of IllustrationsContents Drive Shaft Assembly & Eccentric Hub AssemblyImportant Safety Instructions Safety GuidelinesDo not use the machine outdoors Introduction Major Parts 4600 PT/CLMajor Parts 4200 PT and 4400 PT/CL Power Supply Specifications Battery Charger SpecificationsInternal Battery Installation Instructions Level Adjusting End CapsDC Power Connector Your Machine Must be Properly Grounded Basic Operating Instructions General Guidelines for Safe OperationBegin Exercising If AT ANY Time During Your Workout YOU Feel Chest PainProgram starts at level three Rest PeriodsCool Down Correct Exercise Position Heart Rate Monitoring Heart Rate InputLocked/Non-locked Option Error Messages Using the Transmitter Belt Telemetry Heart RateTelemetry Heart Rate 4600/4400 PT/CL only Transmitter Belt Maintaining the Transmitter Belt StairMasterUsing Contact Heart Rate Contact Heart RateContact Heart Rate Workout Statistics Freeclimber 4400/4600 PT/CL ConsoleDisplay Window Workout Options StopIntensity Level Keys Stop KEY Numeric KeypadEntertainment Keypad PromptWorkout Statistics Intensity Level Weight 175 lbsExercise Program Keypad Quick Start ProgramFat Burner Program Aerobic Training ProgramSpeed Intervals Program Rest Interval Constant Heart Rate ProgramUnderstanding Submaximal Exercise Testing Fitness Test ProgramsMinus age low estimate IndividualsPretest Screening StairMaster Submaximal Fit TestFreeclimber 4400/4600 PT/CL Console StairMaster Fitness Protocol Freeclimber 4600/4400 PT/CL Console MENWomen Turning on the Cpat Stair Climb Test Turning on the Nycfd Stair Climb TestConsole Codes Quick Scan Programming Machine Status Codes Resetting the Maintenance Hour Counter Configuration CodeXxxx Workout Setup TOP WindowTimer Freeclimber 4200 PT ConsoleBottom Window KeypadQuick Start Option Helpful Hints Maintenance InstructionsMaintenance Records Tool ListCleaning Initial ServicePreventive Maintenance InspectingLubrication Battery Charge Battery DisposalRecommended Preventive Maintenance Schedule Frequency CleanerElectrical Troubleshooting TroubleshootingGeneral Troubleshooting Guidelines 4600/4400 PTElectrical Troubleshooting Alternator Test4600/4400 CL Battery Test Diode TestResistor Test Electrical Troubleshooting Display Test 4600/4400 PT/CL Console Diagnostic TestsDiagnostic Codes Keypad TestPress Level , 6 , 1 , to start the test Serial Port TestError Reporting Tach Test4600/4400 PT/CL Console Diagnostic Tests Contact Heart Rate TestTelemetry Polar Heart Rate Test Mechanical Troubleshooting Unplug the machine and remove the bottom side coversAs applicable Mechanical Troubleshooting Mid Cover Parts Removal and ReplacementCovers Top CoverShield 4600 PT/CL Bottom CoverRemove the mid cover Console Adjustment ConsolePOLY-V and HTD Belt Step Chain Retainer Remove the bottom coverPedal ARM Return Spring Reinstall the covers Step ChainRemove the bottom cover Remove the step chain retainers Spring Pulley Drive ChainDrive Shaft Assembly Remove the snap ring from the left end of the drive shaftParts Removal and Replacement Pedal Leveling ARMSlide or gently tap the pedal arm off the mounting shaft Reverse the removal procedures to reinstall the pedal armPedal ARM Pedal PADEccentric HUB Assembly First Reduction Shaft AssemblyHandlebar 4400 PT/CL ,4200 PT Upper Handles 4600 PT/CL Side Handrails 4600 PT/CLReverse the removal procedures to reinstall the handrail AlternatorThis may vary for International power supplies Grounding InstructionsFCC Compliance Canadian DOC Class B ComplianceAppendices Battery Recycling State Address Phone NumberSyracuse, NY Ohio, Central Rickenbacker ANG 513 New Jersey Industrial Ave 201New York Corporate Circle 315 Bldg Columbus, OH Ohio, North Hamilton Ave 216Parts Needing Periodic Maintenance Final Assembly Left, 4600 PT Final Assembly Right,4600 PT Final Assembly Left, 4600 CL Final Assembly Right, 4600 CL Covers 4600 PT/CL Appendices Appendices Final Assembly Left, 4400/4200 PT Final Assembly Right, 4400/4200 PT Final Assembly Left, 4400 CL Final Assembly Right, 4400 CL Covers 4400 PT/CL, 4200 PT Cover Removal Cover fasteners Drive Chain tensioning Belt Tension