Weider WESY99300 user manual Assembly

Page 5

ASSEMBLY

Make Assembly Easier for Yourself

Everything in this manual is designed to

 

ensure that the weight system can be assem-

 

bled successfully by anyone.

Before begin-

ning assembly, make sure to read the

 

information on this page. This brief intro-

duction will save you much more time than

it takes to read it.

 

Assembly Requires Two Persons

For your convenience and safety, assemble the weight system with the help of another person.

Set Aside Enough Time

Due to the many features of the weight system, the assembly process will require about six hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over

a couple of evenings.

Select a Location for the Weight System

Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.

How to Unpack the Box

To make assembly as easy as possible, we have

 

divided the assembly process into four stages. The

 

parts needed for each stage are found in individual

 

bags.

Important: Wait until you begin each stage

 

to open the parts bag for that stage.

Place all

parts of the weight system in a cleared area and

 

remove the packing materials. Do not dispose of

 

the packing materials until assembly is completed.

 

Make sure you have the following tools:

• Two adjustable wrenches

• One standard screwdriver

• One phillips screwdriver

• One rubber mallet

You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.

Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

How to Identify Parts

To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART

in the center of this manual. Place the chart on the floor and use it to easily identify parts during each

assembly step. Note: Some small parts may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.

How to Orient Parts

As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw- ings.

Tightening Parts

Tighten all parts as you assemble them, unless instructed to do otherwise.

Questions?

If you have questions after reading the assembly instructions, please call our Customer Service

Department at 1-888-936-4266 .

The Four Stages of the Assembly Process

Frame Assembly—

You will begin by assembling

Cable Assembly

—During this stage you will

the base and the uprights that form the skeleton of

attach the cables and pulleys that connect the

the weight system.

 

arms to the weights.

 

Arm Assembly—

During this stage you will

Seat Assembly—

During the final stage you will

assemble the arms and the leg lever.

assemble the seats and the backrests.

 

 

 

 

5

Image 5
Contents Our factory Model No. WESY99300 Serial NoLimited Warranty Table of ContentsRead all instructions in this manual Important PrecautionsKeep hands and feet away from moving parts New decal in the appropriate locationBefore YOU Begin Using the weight systemAssembly Do not tighten Nylon Locknuts yet Locate and open the parts bag labelled Frame AssemblyHead of each Bolt Pin Grooves 1717 4Lubricate Attach the Weight Guides 58 to the Butterfly BaseInto the top of the Butterfly Top Frame Flat Washers 19, and two 5/16 Nylon LocknutsTighten all nylon locknuts used in steps 1 through Two 5/16 Nylon LocknutsClosest Bushings should fit onto the ends of the tube Locate and open the parts bag labelled ARMPress Base. This will be a tight fit Locknut the Press Frame must pivot easilyShown Identify the Short Cable 71. It has a closed loop onNylon Locknut Step One end and a threaded shaft on the otherPress Top Frame Locknut A 3/8 Nylon LocknutEnd and a loop on the other Butterfly BaseBracket Base 61 with a 3/8 x 2 Bolt 35 and a 3/8 Nylon LocknutEr Pulley will be attached to the Bolt Washer 17, and a 3/8 Nylon Locknut Frame 52 with a 3/8 x 3 1/4 Bolt 28, a 3/8 FlatIs oriented as shown Secure them with the Nylon LocknutSecure it with a 1/4 Flat Washer 11 and a 1/4 Nylon Locknut Locate and open the parts bag labelled Seat AssemblySeat 51 with two 1/4 x 3/4 Screws Maintenance on ADJUSTMENT, beginning on page 21 of this manualApply the Weider PRO 9930 decal in the location shown PRO71 1.9m 6 ft 72 3.5m 11 ft 73 7.6m 24 ft Cable DiagramsCable ID Chart Long Cable Cable with two Cable Clips. Adjust the length AdjustmentCise will be reduced Nylon Strap 56 can be attached in the same mannerEd, move the other Pulley TROUBLE-SHOOTING and MaintenancePlates Lbs Top Weight Resistance ChartHigh Arm Butterfly Curl Leg Raise Weight Pulley Press Lbs Part No R0501A Ordering Replacement PartsR0501A Remove this Part Identification Chart from the ManualPart Identification CHART-Model No. WESY99300 Pulley 21 Not shown to scale X 1 1/2 Carriage BoltPage Remove this Part LIST/EXPLODED Drawing from the Manual Long Cable Qty Description Key No. QtyModel No. WESY99300