PowerTec DFS-1 manual Motor Encoder Cable, Analog Inputs

Page 13

MOTOR ENCODER CABLE:

The motor encoder cable is connected to plug-in terminal strip TB1:A on the DFS-1 PC board. A shielded cable must be used for the motor encoder cable. The recommended cable is a 9-conductor shielded cable (Belden Cable part # 9539 or equiva- lent). The shield should be connected at the drive end to the shield terminal (TB1:A1) and to terminal 10 (if there is one) at the motor terminal strip and if not (as on motors built prior to April 1992), the shield should be cut off at the motor end and taped up.

The DFS-1 PC Board contains all of the func- tions necessary to operate the Brushless DC motor control according to the inputs connected to its terminals and the programmed information in memory. The DFS-1 board takes care of all speed, torque, and control functions. It takes speed informa- tion from the encoder, environmental information and current (load) information from the power output circuits of the drive, and compares all that informa- tion to the input conditions and programmed param- eters. It processes this information and turns the power transistors on and off according to the needs of the system.

The DFS-1 is delivered with an installed set of default parameters which will allow it to operate with a standard set of connections (as illustrated in Figure 3) of the types used with standard motor controls.

However, these standard connections will not be in the same physical positions as they are in the standard control, and the default setting will not take care of any optional modes of operation.

There are three plug-in terminal strips on the bottom of the DFS-1 PC board labelled in sections from left to right: TB1, TB2, and TB3. Though the three sections look like two rows of strips, there is a small separator between each of the sections. Each of the sections has an upper row (A) and a lower row

(B). The B row is closest to the PC board. The terminals are numbered consecutively from left to right on each level.

ANALOG INPUTS:

There are two analog input ports to the DFS-1 on TB1:B. When used as a voltage input, both of the analog inputs are a differential type of input with a minimum input impedance of 200 Kohms. When using one of the analog inputs for a voltage input, the input common at terminal 1 on TB1:B should be used for shields.

When using an analog input as a milliamp input, the (-) side of the input (terminal 4 for Analog Input #1 or terminal 6 for Analog Input #2) should be connected to the common of the milliamp current source. The milliamp source should be connected to the (+) input (terminal 3 for Analog Input #1 or terminal 5 for Analog Input #2).

HALL SHIELD HS1 HS3 HS2 HS4 HS5 HALL COMMON HALL POWER THERMAL THERMAL POWER

A 1 2 3 4 5 6 7 8 9 10

TB1

B 1 2 3 4 5 6 7 8 9 10

Analog In COMMON +10VDC Analog In 1+ Analog In 1- Analog In 2+ Analog In 2- -10VREF Analog Out 1+ Analog Out 2+ Analog Out COMMON

Spacer

COMMON Digital Input COMMON Cathodes

E-STOP

Digital In 1

Digital In 2

Digital In 3

Digital In 4

Digital In 5

Digital In 6 Digital In 7

FREQ REF IN+

FREQ IN-

FREQ REF SHIELD

+24V

 

 

 

 

 

 

 

 

 

 

 

 

A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

 

TB2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Spacer

+24V

Digital Out 1A

Digital Out 1B

Digital Out 2A

Digital Out 2B

Digital Out 3A

Digital Out 3B

Digital Out 4A

Digital Out 4B FREQ REF OUT+

FREQ REF OUT-

Digital out COMMON

SPEED OUT

Speed Out COMMON

Spacer

COMMUNICATIONS+

COMMUNICATIONS-

COMMUNICATIONS SHIELD

COMMUNICATIONS COMMON

 

 

 

 

 

 

A

1

2

3

4

 

TB3

 

 

 

 

 

B

1

2

3

4

Spacer

DISPLAY POWER

DISPLAY +

DISPLAY-

Display COMMON

Figure 4: Assignments of the DFS-1 terminals. There are default assignments, but any of the analog and digital inputs and outputs (except the motor connections, power supplies, commons, emergency stop input, and frequency input) may be changed by setup.

Page 8

DFS-1 Manual

Revised 7/95

 

 

POWERTEC Ind. Corp.©

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Contents Microprocessor Based Brushless D.C Motor Controller DFS-1Subsidiary Powertec Industrial Corporation Errata October Additional InfoMounting -- Read this Entire Section Before Starting InstallationContents DFS 1 Setup Retrofitting the Model 1000,1000A, or 1000AR Communication ProtocolMenu and Keypad Hierarchy Revised 7/95 Introduction Summary of Warranty and Disclaimer Connections Power ConnectionsAnalog Inputs Motor Encoder CableAnalog Outputs FrequencyinputFrequencyoutputdigital Inputs Communications Digital OutputsDigital Out #4 Reverse This page WAS Intentionally Left Blank Default Setup Revised 7/95 Input Setup Function Power SuppliesThis Supply is for the Motor Encoder only VDCDigital Inputs Frequency Inputs OutputsInput #1 Reference Frequency Input Outputs #1 Reference Frequency Output19.2K, and 38.4K baud Standard RS-485Cable Nodes MaximumThis page WAS Intentionally Left Blank Unit ID Local / Remote ControlBaud Rate Number Baud RateModes of Operation Communications ProtocolTo 1 decimal Encoder Pulses PER Revolution Maximum Motor SpeedUSE Parameter #6 to SET the Absolute Maximum Motor Speed Master Ramp Down Time Master Ramp UP TimeSlave Ramp UP Time Slave Ramp Down TimeSlave Ratio Preset Master Preset SpeedTo 99,999 decimal Default Value 0000 06D6h Engineering UnitsTo 32 decimal Default Value 0000 0001h Analog Input #1 Mode SelectMaximum Ratio Analog Input #1 LOW Engineering Units EGU Analog Input #1 Signal ConditioningCenter value Future useAnalog Input #2 Signal Conditioning Analog Input #2 Mode SelectAnalog Input #1 High Engineering Units EGU Analog Input #2 LOW Engineering Units EGUAnalog Output #2 Mode Select Analog Output #1 Mode SelectAnalog Output #1 LOW Engineering Units EGU Analog Output #1 High Engineering Units EGUAnalog Output #2 LOW Engineering Units EGU Default Value 0000 0096hAnalog Output #2 High Engineering Units EGU Digital Input #2 Function Digital Input #1 FunctionDigital Input #3 Function Digital Input #4 FunctionDigital Input #6 Function Digital Input #5 FunctionDigital Input #7 Function Digital Output #1 FunctionDrive Stability Setting Drive Gain SettingDigital Output #2 Function Digital Output #3 FunctionPulse Multiplier Drive Regenerative Current LimitModulation and Operation Modes Jump or MOP OperationMaster Jump Down Amount Master Jump UP AmountSlave Jump UP Amount Slave Jump Down AmountInput Debounce Value Communications Turnaround DelayMinimum Ratio Float or FreezeMaster Preset #2 Slave JOG Ratio Slave Preset #2Contactordelay EGU TAG SelectThis page WAS Intentionally Left Blank DFS 1 Setup Basic Setup of the DFS-1 Controller Master Mode Setup Slave Mode Setup Inputs and Outputs Setup This parameter selects the Powertec binary protocol Communications SetupSET Parameter #56 for Communications Turn around Delay SET Parameter #3 to Select Which Functions are RemoteError Codes for ON-BOARD Display This page WAS Intentionally Left Blank Communications Protocol Command List Parameter List DLESTXUIDCMDCS4CS3 CS2CS1DLEETXCSM DlestxuidcmddleetxcsmDlestxuidnakerrdleetxcsm ERRResponse If no errors Response If no errors and unit i.d. does not equalDlestxuidackdleetxcsm DlestxuidcmdprmdleetxcsmDlestxuidcmdatddleetxcsm DLESTXUIDCMDPRMVL4Dlestxuidcmddtadleetxcsm DLESTXUIDACKDA4DA3Dlestxuidcmddigdleetxcsm DLESTXUIDCMDDTAVL4DLESTXUIDCMDDIGVL4 Where Is unused Is Jog Is Preset Is Contactor AuxBIT PSN SML BIT PSN SMHSmhsmldleetxcsm Message DLESTXUIDCMD0000BIT PSN RML BIT PSN RMHDLESTXUIDCMDAMDVL4 Attachmentb Parameter DescriptionAdditional Info Output Contactor Typical Dynamic Braking Typical This page WAS Intentionally Left Blank DFS-1 Model 1000 series retro-fit kit consists Quantity Quantity Pin Connector CableRevised 7/95 Appendix B Not visible in some modes Revised 7/95 Powertec Ind. Corp Figures 2 DFS-1 Manual Figures DFS-1 Manual Igur DFS-1 Manual Select AI ModeEnterEnter DFS-1 Manual Igur DFS-1 Manual Sel DFS-1 Manual Igures DFS-1 Manual Figures 29 DFS-1 Manual
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