PowerTec DFS-1 manual Frequency Inputs Outputs, Digital Inputs, Input #1 Reference Frequency Input

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FREQUENCY INPUTS AND

OUTPUTS

There is one frequency input and there are two frequency outputs available.

INPUT

#1 REFERENCE FREQUENCY INPUT

TB2:A Terminals 11 (+) and 12 (-).

This is a line receiver type input which must be driven by a differential line driver output.

This frequency input requires a frequency 16 times the feedback from the motor.

The feedback from the motor is normally 120 PPR for 4 pole motors and 240 PPR for 8 pole motors.

Normal input is 56 Kilohertz for 0 to full speed for a 1750 RPM motor with a 120ppr encoder.

Terminal 13 is for the shield. Do not ground terminal 13 directly. It is internally terminated.

OUTPUTS

#1 REFERENCE FREQUENCY OUTPUT

TB2:B Terminals 10 (+) and 11 (-),

This is a differential line driver output which must be used with a differential line driver input.

This frequency output is 16 times the reference frequency to the motor.

This output may drive up to 32 receivers.

Connect the shield to terminal 12. This will ground the shield internally.

#2 MOTOR SPEED FREQUENCY OUTPUT TB2:B Terminals 13 (+) and 14 (common),

This output is a +24VDC peak square wave at the motor feedback pulse rate, which is 2 times RPM for 4 pole motors and 4 times RPM for 8 pole motors.

The reference frequency input and output are capable of receiving and sending at up to 1 Mega- hertz.

Motor Speed output emits frequencies up to 100 Kilohertz.

DIGITAL INPUTS

The eight digital inputs of the DFS-1 are optically coupled requiring +24VDC (+/-6VDC) at about 5mA each. These inputs are isolated from the common of the board.

All inputs are programmable as to function, EXCEPT the EMERGENCY STOP input. Inputs #1 through #7 may be assigned as general purpose inputs.

The defaults are as follows:

 

TB2:A terminal 3(+)

Emergency Stop

 

(Cannot be reassigned)

 

DI 1.

TB2:A4(+)

Run

DI 2.

TB2:A5(+)

Preset Speed

DI 3.

TB2:A6(+)

Up (Increase)

DI 4.

TB2:A7(+)

Down (Decrease)

DI 5.

TB2:A8(+)

Reverse

DI 6.

TB2:A9(+)

Frequency Mode

DI 7.

TB2:A10(+)

Local/Remote

Inputs #1 through #7 may also be programmed for inverted input, i.e., active when input is low.

DIGITAL OUTPUTS

There are four dry contact outputs from the DFS-1. All of these outputs are on TB2:B. All outputs are programmable as to function, and all outputs may be set up as either normally open or normally closed.

Each relay output has a single, isolated, contact output which may be programmed as normally open or normally closed, with the contact rated at 1 Amp, 125VAC resistive.

The default assignments are as follows:

DO 1.

TB2:B terminals 2 and 3

Run relay contact

 

Closed while running

 

DO 2.

TB2:B terminals 4 and 5

No fault relay

 

Closed while no faults

 

DO 3.

TB2:B terminals 6 and 7

At Speed relay

 

Closed when at speed

 

DO 4.

TB2:B terminals 8 and 9

Remote Mode

 

Closed when in Remote

 

Page 16

DFS-1 Manual

Revised 7/95

 

 

POWERTEC Ind. Corp.©

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Contents Microprocessor Based Brushless D.C Motor Controller DFS-1Subsidiary Powertec Industrial Corporation Errata October Additional InfoMounting -- Read this Entire Section Before Starting InstallationContents DFS 1 Setup Communication Protocol Retrofitting the Model 1000,1000A, or 1000ARMenu and Keypad Hierarchy Revised 7/95 Introduction Summary of Warranty and Disclaimer Connections Power ConnectionsAnalog Inputs Motor Encoder CableAnalog Outputs FrequencyinputFrequencyoutputdigital Inputs Digital Outputs CommunicationsDigital Out #4 Reverse This page WAS Intentionally Left Blank Default Setup Revised 7/95 Input Setup Function Power SuppliesThis Supply is for the Motor Encoder only VDCDigital Inputs Frequency Inputs OutputsInput #1 Reference Frequency Input Outputs #1 Reference Frequency Output19.2K, and 38.4K baud Standard RS-485Cable Nodes MaximumThis page WAS Intentionally Left Blank Unit ID Local / Remote ControlBaud Rate Number Baud RateCommunications Protocol Modes of OperationTo 1 decimal Maximum Motor Speed Encoder Pulses PER RevolutionUSE Parameter #6 to SET the Absolute Maximum Motor Speed Master Ramp Down Time Master Ramp UP TimeSlave Ramp UP Time Slave Ramp Down TimeSlave Ratio Preset Master Preset SpeedTo 99,999 decimal Default Value 0000 06D6h Engineering UnitsAnalog Input #1 Mode Select To 32 decimal Default Value 0000 0001hMaximum Ratio Analog Input #1 LOW Engineering Units EGU Analog Input #1 Signal ConditioningCenter value Future useAnalog Input #2 Signal Conditioning Analog Input #2 Mode SelectAnalog Input #1 High Engineering Units EGU Analog Input #2 LOW Engineering Units EGUAnalog Output #2 Mode Select Analog Output #1 Mode SelectAnalog Output #1 LOW Engineering Units EGU Analog Output #1 High Engineering Units EGUDefault Value 0000 0096h Analog Output #2 LOW Engineering Units EGUAnalog Output #2 High Engineering Units EGU Digital Input #2 Function Digital Input #1 FunctionDigital Input #3 Function Digital Input #4 FunctionDigital Input #6 Function Digital Input #5 FunctionDigital Input #7 Function Digital Output #1 FunctionDrive Stability Setting Drive Gain SettingDigital Output #2 Function Digital Output #3 FunctionPulse Multiplier Drive Regenerative Current LimitModulation and Operation Modes Jump or MOP OperationMaster Jump Down Amount Master Jump UP AmountSlave Jump UP Amount Slave Jump Down AmountInput Debounce Value Communications Turnaround DelayMinimum Ratio Float or FreezeMaster Preset #2 Slave JOG Ratio Slave Preset #2Contactordelay EGU TAG SelectThis page WAS Intentionally Left Blank DFS 1 Setup Basic Setup of the DFS-1 Controller Master Mode Setup Slave Mode Setup Inputs and Outputs Setup This parameter selects the Powertec binary protocol Communications SetupSET Parameter #56 for Communications Turn around Delay SET Parameter #3 to Select Which Functions are RemoteError Codes for ON-BOARD Display This page WAS Intentionally Left Blank Communications Protocol Command List Parameter List DLESTXUIDCMDCS4CS3 CS2CS1DLEETXCSM DlestxuidcmddleetxcsmDlestxuidnakerrdleetxcsm ERRResponse If no errors Response If no errors and unit i.d. does not equalDlestxuidackdleetxcsm DlestxuidcmdprmdleetxcsmDlestxuidcmdatddleetxcsm DLESTXUIDCMDPRMVL4Dlestxuidcmddtadleetxcsm DLESTXUIDACKDA4DA3Dlestxuidcmddigdleetxcsm DLESTXUIDCMDDTAVL4DLESTXUIDCMDDIGVL4 Where Is unused Is Jog Is Preset Is Contactor AuxBIT PSN SML BIT PSN SMHSmhsmldleetxcsm Message DLESTXUIDCMD0000BIT PSN RML BIT PSN RMHDLESTXUIDCMDAMDVL4 Attachmentb Parameter DescriptionAdditional Info Output Contactor Typical Dynamic Braking Typical This page WAS Intentionally Left Blank DFS-1 Model 1000 series retro-fit kit consists Quantity Quantity Pin Connector CableRevised 7/95 Appendix B Not visible in some modes Revised 7/95 Powertec Ind. Corp Figures 2 DFS-1 Manual Figures DFS-1 Manual Igur DFS-1 Manual Select AI ModeEnterEnter DFS-1 Manual Igur DFS-1 Manual Sel DFS-1 Manual Igures DFS-1 Manual Figures 29 DFS-1 Manual