PowerTec DFS-1 Model 1000 series retro-fit kit consists Quantity, Quantity Pin Connector Cable

Page 64

APPENDIX A

RETROFITTING THE MODEL 1000, 1000A, OR 1000AR

The DFS-1 Model 1000 series retro-fit kit consists of:

Quantity

1

DFS-1 Printed Circuit Board with connector plugs

Quantity

1

10 Pin Connector Cable

Part # 3570-141420-001

Quantity

1

14 Pin Connector Cable

Part # 3570-141419-001

Quantity

2

Nylon Spacer #6 x 1/4” diam x 1/4” long

Quantity

2

Machine Screw, Pan-head, 6/32 x 1/2” long

Quantity

4

Star Washer, #6

 

1.Disconnect the cables from the Current Controller board to the Driver board (P2) and the Capacitor board (P3) and let them hang for the time being.

2.Remove the 141-108 Current Controller board and the 141-107 Speed Controller board and set them aside. These boards have two screws each which hold them to the metal rail at the bottom and two hex nuts each which hold them to the Fuse board at the top. Save two of the hex nuts to mount the DFS-1 board.

3.There are four metal studs on the bottom of the Fuse board at the top of the drive. The two outside studs will be used to mount the DFS board, but the two center studs must be removed. Remove them and set them aside.

4.Remove the 14 pin connector cable connected to the Driver board (left side of the chassis), and replace it with the new cable 3570-141419-001. WARNING: Do NOT use the original drive cables with the DFS-1 board. This will cause damage to the drive circuitry. Either end of the cable may be plugged into the Driver board. Let the other end hang down the left side of the chassis because it will connect to the left side of the DFS board.

5.Remove the 10 pin connector cable connected to the Capacitor board (right side of the main chassis) and replace it with the new cable 3570-141420-001. Either end of the cable may be plugged into the Capacitor board. The other end of this cable will connect to the left side of the DFS-1 board, so make sure you stretch it across the chassis behind the DFS-1 board.

6.Mount the top of the DFS-1 board on the two outside studs at the bottom of the Fuse board using a star washer on each and the hex nuts saved when the other boards were removed.

7.Secure the bottom of the DFS-1 board to the rail, which previously supported the bottom of the Current and Speed boards, with the two screws supplied. The nylon spacers must be mounted between the DFS-1 board and the metal rail. Use a star washer between the DFS-1 board and the head of the screw.

8.Connect the 14 Pin connector cable to P2 on the left side of the DFS-1 board.

9.Connect the 10 Pin connector cable to P4 on the left side of the DFS-1 board. Turn to section 1.0 of the DFS-1 manual to make the connections required.

Revised 7/95

DFS-1 Manual

Page 59

POWERTEC Ind. Corp.©

 

 

Image 64
Contents DFS-1 Microprocessor Based Brushless D.C Motor ControllerSubsidiary Powertec Industrial Corporation Errata Additional Info OctoberInstallation Mounting -- Read this Entire Section Before StartingContents DFS 1 Setup Retrofitting the Model 1000,1000A, or 1000AR Communication ProtocolMenu and Keypad Hierarchy Revised 7/95 Introduction Summary of Warranty and Disclaimer Power Connections ConnectionsMotor Encoder Cable Analog InputsFrequencyinput Analog OutputsFrequencyoutputdigital Inputs Communications Digital OutputsDigital Out #4 Reverse This page WAS Intentionally Left Blank Default Setup Revised 7/95 Power Supplies Input Setup FunctionThis Supply is for the Motor Encoder only VDCFrequency Inputs Outputs Digital InputsInput #1 Reference Frequency Input Outputs #1 Reference Frequency OutputStandard RS-485 19.2K, and 38.4K baudCable Nodes MaximumThis page WAS Intentionally Left Blank Local / Remote Control Unit IDBaud Rate Number Baud RateModes of Operation Communications ProtocolTo 1 decimal Encoder Pulses PER Revolution Maximum Motor SpeedUSE Parameter #6 to SET the Absolute Maximum Motor Speed Master Ramp UP Time Master Ramp Down TimeSlave Ramp UP Time Slave Ramp Down TimeMaster Preset Speed Slave Ratio PresetTo 99,999 decimal Default Value 0000 06D6h Engineering UnitsTo 32 decimal Default Value 0000 0001h Analog Input #1 Mode SelectMaximum Ratio Analog Input #1 Signal Conditioning Analog Input #1 LOW Engineering Units EGUCenter value Future useAnalog Input #2 Mode Select Analog Input #2 Signal ConditioningAnalog Input #1 High Engineering Units EGU Analog Input #2 LOW Engineering Units EGUAnalog Output #1 Mode Select Analog Output #2 Mode SelectAnalog Output #1 LOW Engineering Units EGU Analog Output #1 High Engineering Units EGUAnalog Output #2 LOW Engineering Units EGU Default Value 0000 0096hAnalog Output #2 High Engineering Units EGU Digital Input #1 Function Digital Input #2 FunctionDigital Input #3 Function Digital Input #4 FunctionDigital Input #5 Function Digital Input #6 FunctionDigital Input #7 Function Digital Output #1 FunctionDrive Gain Setting Drive Stability SettingDigital Output #2 Function Digital Output #3 FunctionDrive Regenerative Current Limit Pulse MultiplierModulation and Operation Modes Jump or MOP OperationMaster Jump UP Amount Master Jump Down AmountSlave Jump UP Amount Slave Jump Down AmountCommunications Turnaround Delay Input Debounce ValueMinimum Ratio Float or FreezeSlave JOG Ratio Slave Preset #2 Master Preset #2Contactordelay EGU TAG SelectThis page WAS Intentionally Left Blank DFS 1 Setup Basic Setup of the DFS-1 Controller Master Mode Setup Slave Mode Setup Inputs and Outputs Setup Communications Setup This parameter selects the Powertec binary protocolSET Parameter #56 for Communications Turn around Delay SET Parameter #3 to Select Which Functions are RemoteError Codes for ON-BOARD Display This page WAS Intentionally Left Blank Communications Protocol Command List Parameter List Dlestxuidcmddleetxcsm DLESTXUIDCMDCS4CS3 CS2CS1DLEETXCSMDlestxuidnakerrdleetxcsm ERRResponse If no errors and unit i.d. does not equal Response If no errorsDlestxuidackdleetxcsm DlestxuidcmdprmdleetxcsmDLESTXUIDCMDPRMVL4 DlestxuidcmdatddleetxcsmDlestxuidcmddtadleetxcsm DLESTXUIDACKDA4DA3DLESTXUIDCMDDTAVL4 DlestxuidcmddigdleetxcsmWhere Is unused Is Jog Is Preset Is Contactor Aux DLESTXUIDCMDDIGVL4BIT PSN SML BIT PSN SMHMessage DLESTXUIDCMD0000 SmhsmldleetxcsmBIT PSN RML BIT PSN RMHAttachmentb Parameter Description DLESTXUIDCMDAMDVL4Additional Info Output Contactor Typical Dynamic Braking Typical This page WAS Intentionally Left Blank Quantity Pin Connector Cable DFS-1 Model 1000 series retro-fit kit consists QuantityRevised 7/95 Appendix B Not visible in some modes Revised 7/95 Powertec Ind. Corp Figures 2 DFS-1 Manual Figures DFS-1 Manual Igur DFS-1 Manual Select AI ModeEnterEnter DFS-1 Manual Igur DFS-1 Manual Sel DFS-1 Manual Igures DFS-1 Manual Figures 29 DFS-1 Manual