PowerTec DFS-1 Maximum Ratio, Analog Input #1 Mode Select, To 32 decimal Default Value 0000 0001h

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the slave unit to match the line speed, motor speed, or section (master). Many times, however, the gearing between the slave motor and the surface of a roll is not the same as the master, or the diameter of the rolls vary from section to section, or motors of different RPM’s may have to be tracked. The BASE RATIO is a correction factor which allows the SETPOINT to be adjusted.

The following are other examples of how the Base Ratio parameter is used: if a standard 2500 RPM motor is to follow a standard 1750 RPM motor, and both motors must attain their full speed at the same time, and a setpoint of 1.0000 is desired, enter 1.4826 (2500/1750) into parameter #15 to make the follower motor go 48.26% faster when the setpoint is 1.0000.

If the surface speed of a lead roll is 100 FPM at 1750 RPM (4-pole motor, 120 PPR encoder), and the surface speed of the follower roll is 100FPM at 1550 RPM (4-pole motor, 120 PPR encoder), enter 0.8857 in parameter #15 to make the follower roll go

88.57% of the speed of the lead when the setpoint is set to 1.0000.

If the lead motor is a 100 HP, 1750 RPM (8-pole, 240PPR), and the follower is a 5 HP, 3000 RPM (4- pole, 120 PPR) motor, the reference output frequency of the lead is 1750 x 240 *16 / 60 = 112 kHz. The follower motor needs a frequency of 3000 x 120 * 16 / 60 = 96 kHz to operate at a 1.0000 setpoint. Therefore the maximum 112 kHz must be reduced to a maximum of 96 kHz by setting the base ratio to 0.8571.

If the SETPOINT needs to be something other than 1.0000, make a proportional adjustment in the base ratio. If the desired SETPOINT is 2.0000, use a base ratio of 1/2 of the value necessary for a 1.0000 setpoint.

16.MAXIMUM RATIO

USE PARAMETER #16 TO SET THE HIGHEST ALLOWABLE RATIO IN A SLAVE SYSTEM. RANGE OF VALUES: 0000 0001h to 0001 869Fh

1 TO 99,999 (decimal)

Default Value: 0001 869Fh 99,999 (decimal) Set the maximum ratio in the system if it is to

be lower than the default, which is the absolute maximum.

Note: For all ratio setpoints, 4 decimal places

are implied. Therefore, the maximum ratio setpoint is 9.999.

17.ANALOG INPUT #1 MODE SELECT

USE PARAMETER #17 TO SELECT THE PUR- POSE OF A SIGNAL AT ANALOG INPUT #1. RANGE OF VALUES: 0000 0000h to 0000 001Fh

0 TO 32 (decimal)

Default Value: 0000 0001h

1 (decimal)

Analog Input #1 is a general purpose input which may be programmed for one of several modes of operation. The mode affects how the signal is used for setting or changing of the motor’s speed and/or torque.

The following modes are provided for:

0000 0000h General Purpose Input - can be read via the COMM port

0000 0001h Speed Reference input - Sets the speed of the motor (see below)

0000 0002h Trim Input - may be used for dancer or other transducer input (not yet implemented)

0000 0003h External Torque Limit, Motoring - Used in conjunction with param- eter #5

0000 0004h External Torque Limit, Regenera- tive - Used in conjunction with parameter #5

0000 0005h External Horsepower Limit - Used in conjunction with parameter #5

0000 0006h to 0000 001Fh Undefined - Reserved for future use

If an undefined mode (...06h through ...1Fh) is selected, Analog Input #1 will be inoperative.

The type of input is selected by parameter #18. Each type of input has a lowest value and a highest value.

The effective range of the input is set by param- eters #19 and #20. Parameter #19 sets the low threshold level and parameter #20 sets the highest effective level. These two levels are set in EGU (see parameter #14).

As a general purpose input ( ... 00h) Analog input #1 may be used by the program to sense any analog signal representing an external parameter for use by the program.

Page 24

DFS-1 Manual

Revised 7/95

 

 

POWERTEC Ind. Corp.©

Image 29
Contents Microprocessor Based Brushless D.C Motor Controller DFS-1Subsidiary Powertec Industrial Corporation Errata October Additional InfoMounting -- Read this Entire Section Before Starting InstallationContents DFS 1 Setup Menu and Keypad Hierarchy Communication ProtocolRetrofitting the Model 1000,1000A, or 1000AR Revised 7/95 Introduction Summary of Warranty and Disclaimer Connections Power ConnectionsAnalog Inputs Motor Encoder CableAnalog Outputs FrequencyinputFrequencyoutputdigital Inputs Digital Out #4 Reverse Digital OutputsCommunications This page WAS Intentionally Left Blank Default Setup Revised 7/95 Input Setup Function Power SuppliesThis Supply is for the Motor Encoder only VDCDigital Inputs Frequency Inputs OutputsInput #1 Reference Frequency Input Outputs #1 Reference Frequency Output19.2K, and 38.4K baud Standard RS-485Cable Nodes MaximumThis page WAS Intentionally Left Blank Unit ID Local / Remote ControlBaud Rate Number Baud RateTo 1 decimal Communications ProtocolModes of Operation USE Parameter #6 to SET the Absolute Maximum Motor Speed Maximum Motor Speed Encoder Pulses PER Revolution Master Ramp Down Time Master Ramp UP TimeSlave Ramp UP Time Slave Ramp Down TimeSlave Ratio Preset Master Preset SpeedTo 99,999 decimal Default Value 0000 06D6h Engineering UnitsMaximum Ratio Analog Input #1 Mode SelectTo 32 decimal Default Value 0000 0001h Analog Input #1 LOW Engineering Units EGU Analog Input #1 Signal ConditioningCenter value Future useAnalog Input #2 Signal Conditioning Analog Input #2 Mode SelectAnalog Input #1 High Engineering Units EGU Analog Input #2 LOW Engineering Units EGUAnalog Output #2 Mode Select Analog Output #1 Mode SelectAnalog Output #1 LOW Engineering Units EGU Analog Output #1 High Engineering Units EGUAnalog Output #2 High Engineering Units EGU Default Value 0000 0096hAnalog Output #2 LOW Engineering Units EGU Digital Input #2 Function Digital Input #1 FunctionDigital Input #3 Function Digital Input #4 FunctionDigital Input #6 Function Digital Input #5 FunctionDigital Input #7 Function Digital Output #1 FunctionDrive Stability Setting Drive Gain SettingDigital Output #2 Function Digital Output #3 FunctionPulse Multiplier Drive Regenerative Current LimitModulation and Operation Modes Jump or MOP OperationMaster Jump Down Amount Master Jump UP AmountSlave Jump UP Amount Slave Jump Down AmountInput Debounce Value Communications Turnaround DelayMinimum Ratio Float or FreezeMaster Preset #2 Slave JOG Ratio Slave Preset #2Contactordelay EGU TAG SelectThis page WAS Intentionally Left Blank DFS 1 Setup Basic Setup of the DFS-1 Controller Master Mode Setup Slave Mode Setup Inputs and Outputs Setup This parameter selects the Powertec binary protocol Communications SetupSET Parameter #56 for Communications Turn around Delay SET Parameter #3 to Select Which Functions are RemoteError Codes for ON-BOARD Display This page WAS Intentionally Left Blank Communications Protocol Command List Parameter List DLESTXUIDCMDCS4CS3 CS2CS1DLEETXCSM DlestxuidcmddleetxcsmDlestxuidnakerrdleetxcsm ERRResponse If no errors Response If no errors and unit i.d. does not equalDlestxuidackdleetxcsm DlestxuidcmdprmdleetxcsmDlestxuidcmdatddleetxcsm DLESTXUIDCMDPRMVL4Dlestxuidcmddtadleetxcsm DLESTXUIDACKDA4DA3Dlestxuidcmddigdleetxcsm DLESTXUIDCMDDTAVL4DLESTXUIDCMDDIGVL4 Where Is unused Is Jog Is Preset Is Contactor AuxBIT PSN SML BIT PSN SMHSmhsmldleetxcsm Message DLESTXUIDCMD0000BIT PSN RML BIT PSN RMHDLESTXUIDCMDAMDVL4 Attachmentb Parameter DescriptionAdditional Info Output Contactor Typical Dynamic Braking Typical This page WAS Intentionally Left Blank DFS-1 Model 1000 series retro-fit kit consists Quantity Quantity Pin Connector CableRevised 7/95 Appendix B Not visible in some modes Revised 7/95 Powertec Ind. Corp Figures 2 DFS-1 Manual Figures DFS-1 Manual Igur DFS-1 Manual Select AI ModeEnterEnter DFS-1 Manual Igur DFS-1 Manual Sel DFS-1 Manual Igures DFS-1 Manual Figures 29 DFS-1 Manual