PowerTec DFS-1 manual Maximum Motor Speed, Encoder Pulses PER Revolution

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0000h Normal current limits (motor current not limited at a lower level)

0001h Motoring torque setpoint (motoring current to be limited at a lower level)

0002h Regenerative torque setpoint (regenera- tive current to be limited at a lower level)

0003h Horsepower setpoint (the product of motor current and motor speed is limited)

0004h through 000Fh available for future use

When in the normal mode, the current in the motor is not controlled below current limit.

If one of the modified operational modes is chosen, the torque/horsepower setpoint is selectable in one of three places:

1.Analog Input #1 (must be set up in parameter #17)

2.Analog Input #2 (must be set up in parameter #21)

3.The Set Application Mode (8F) Command via communications

If one of these three setpoints is not present, the setpoint defaults to the appropriate current limit level.

6.MAXIMUM MOTOR SPEED

USE PARAMETER #6 TO SET THE ABSOLUTE MAXIMUM MOTOR SPEED.

RANGE OF VALUES: 0000 0001h to 0000 2710h 1 TO 10,000 (decimal)

Default Value: 0000 06D6h

1750 (decimal)

The maximum motor speed parameter is set directly in Revolutions Per Minute (RPM) once the Encoder Pulses Per Revolution (PPR) is set in parameter # 7. If the incorrect PPR is set in param- eter #7, the maximum motor speed will not be correct and the motor may overspeed or not be able to go fast enough.

The maximum motor speed is normally the number given on the nameplate of the motor. This number may be set higher than the motor nameplate in some situations because the Brushless DC motor is capable of some overspeed with light loads.

This parameter may be set to a value which is lower than the motor’s base speed in cases where it is not desired to use the full speed of the motor.

7.ENCODER PULSES PER REVOLUTION

USE PARAMETER #7 TO ESTABLISH THE PULSE FEEDBACK RATE FROM THE MOTOR. RANGE OF VALUES: 0000 0001h to 0000 4E20h

1 TO 20,000 (decimal)

Default Value: 0000 0078h

120 (decimal)

This parameter tells the DFS-1 the resolution of the encoder in Pulses Per Revolution (PPR). This is normally four times (4X) the rate of one channel of the motor’s encoder.

Motors from the 42 frame through the 259T frame have a 30 PPR, two channel, quadrature internal encoder. For these motors using the internal encoders the parameter should be set to 120 PPR.

Motors from 287TZ through 5010ATZ have an internal 60 PPR, two channel, quadrature encoder. The parameter for these motors using the internal encoders should be set to 240 PPR.

External encoders may have almost any PPR rate, and they must have two channels in quadrature (the channels have the same pulse rate, but they are 90° out of phase with each other). The pulse rate will be on the ENCODER nameplate.

Encoders with higher pulse rates are normally used to obtain lower speeds and/or finer resolution of motor shaft position. The most common external encoder on POWERTEC motors is a 600 PPR, two channel, quadrature optical encoder. For this encoder the PPR in this parameter will be 2400.

For other encoders, multiply the pulse rate for one channel (the usual number given on the name- plate) by four and enter that number in this param- eter.

This parameter may not be changed while running. Attempting to change this parameter while running will result in the effect being delayed until the next time a setpoint command is given or until the control is stopped. Changing this number will drastically affect the calibration of the system.

(Also see Parameter 46)

Revised 7/95

DFS-1 Manual

Page 21

POWERTEC Ind. Corp.©

 

 

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Contents DFS-1 Microprocessor Based Brushless D.C Motor ControllerSubsidiary Powertec Industrial Corporation Errata Additional Info OctoberInstallation Mounting -- Read this Entire Section Before StartingContents DFS 1 Setup Menu and Keypad Hierarchy Communication ProtocolRetrofitting the Model 1000,1000A, or 1000AR Revised 7/95 Introduction Summary of Warranty and Disclaimer Power Connections ConnectionsMotor Encoder Cable Analog InputsFrequencyinput Analog OutputsFrequencyoutputdigital Inputs Digital Out #4 Reverse Digital OutputsCommunications This page WAS Intentionally Left Blank Default Setup Revised 7/95 This Supply is for the Motor Encoder only Power SuppliesInput Setup Function VDCInput #1 Reference Frequency Input Frequency Inputs OutputsDigital Inputs Outputs #1 Reference Frequency OutputCable Standard RS-48519.2K, and 38.4K baud Nodes MaximumThis page WAS Intentionally Left Blank Baud Rate Local / Remote ControlUnit ID Number Baud RateTo 1 decimal Communications ProtocolModes of Operation USE Parameter #6 to SET the Absolute Maximum Motor Speed Maximum Motor SpeedEncoder Pulses PER Revolution Slave Ramp UP Time Master Ramp UP TimeMaster Ramp Down Time Slave Ramp Down TimeTo 99,999 decimal Default Value 0000 06D6h Master Preset SpeedSlave Ratio Preset Engineering UnitsMaximum Ratio Analog Input #1 Mode SelectTo 32 decimal Default Value 0000 0001h Center value Analog Input #1 Signal ConditioningAnalog Input #1 LOW Engineering Units EGU Future useAnalog Input #1 High Engineering Units EGU Analog Input #2 Mode SelectAnalog Input #2 Signal Conditioning Analog Input #2 LOW Engineering Units EGUAnalog Output #1 LOW Engineering Units EGU Analog Output #1 Mode SelectAnalog Output #2 Mode Select Analog Output #1 High Engineering Units EGUAnalog Output #2 High Engineering Units EGU Default Value 0000 0096hAnalog Output #2 LOW Engineering Units EGU Digital Input #3 Function Digital Input #1 FunctionDigital Input #2 Function Digital Input #4 FunctionDigital Input #7 Function Digital Input #5 FunctionDigital Input #6 Function Digital Output #1 FunctionDigital Output #2 Function Drive Gain SettingDrive Stability Setting Digital Output #3 FunctionModulation and Operation Modes Drive Regenerative Current LimitPulse Multiplier Jump or MOP OperationSlave Jump UP Amount Master Jump UP AmountMaster Jump Down Amount Slave Jump Down AmountMinimum Ratio Communications Turnaround DelayInput Debounce Value Float or FreezeContactordelay Slave JOG Ratio Slave Preset #2Master Preset #2 EGU TAG SelectThis page WAS Intentionally Left Blank DFS 1 Setup Basic Setup of the DFS-1 Controller Master Mode Setup Slave Mode Setup Inputs and Outputs Setup SET Parameter #56 for Communications Turn around Delay Communications SetupThis parameter selects the Powertec binary protocol SET Parameter #3 to Select Which Functions are RemoteError Codes for ON-BOARD Display This page WAS Intentionally Left Blank Communications Protocol Command List Parameter List Dlestxuidnakerrdleetxcsm DlestxuidcmddleetxcsmDLESTXUIDCMDCS4CS3 CS2CS1DLEETXCSM ERRDlestxuidackdleetxcsm Response If no errors and unit i.d. does not equalResponse If no errors DlestxuidcmdprmdleetxcsmDlestxuidcmddtadleetxcsm DLESTXUIDCMDPRMVL4Dlestxuidcmdatddleetxcsm DLESTXUIDACKDA4DA3DLESTXUIDCMDDTAVL4 DlestxuidcmddigdleetxcsmBIT PSN SML Where Is unused Is Jog Is Preset Is Contactor AuxDLESTXUIDCMDDIGVL4 BIT PSN SMHBIT PSN RML Message DLESTXUIDCMD0000Smhsmldleetxcsm BIT PSN RMHAttachmentb Parameter Description DLESTXUIDCMDAMDVL4Additional Info Output Contactor Typical Dynamic Braking Typical This page WAS Intentionally Left Blank Quantity Pin Connector Cable DFS-1 Model 1000 series retro-fit kit consists QuantityRevised 7/95 Appendix B Not visible in some modes Revised 7/95 Powertec Ind. Corp Figures 2 DFS-1 Manual Figures DFS-1 Manual Igur DFS-1 Manual Select AI ModeEnterEnter DFS-1 Manual Igur DFS-1 Manual Sel DFS-1 Manual Igures DFS-1 Manual Figures 29 DFS-1 Manual