Baldor MIN1853 Section Receiving and Installation, Receiving & Inspection, Power Dissipation

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Section 3

Receiving and Installation

Receiving & Inspection

Baldor Drivers are thoroughly tested at the factory and carefully packaged for shipment. When you receive your driver, there are several things you should do immediately.

1.Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your driver.

2.Remove the driver from the shipping container and remove all packing materials. The container and packing materials may be retained for future shipment.

3.Verify that the part number you received is the same as the part number listed on your purchase order.

4.Inspect for external physical damage that may have been sustained during shipment and report any damage immediately to the commercial carrier that delivered your driver.

5.If the driver is to be stored for several weeks before use, be sure that it is stored in a location that conforms to published storage humidity and temperature specifications stated in this manual.

Location Considerations The location of the driver is important. Installation should be in an area that is protected from direct sunlight, corrosives, harmful gases or liquids, dust, metallic particles, and vibration. Exposure to these can reduce the operating life and degrade performance of the driver.

Several other factors should be carefully evaluated when selecting a location for installation:

1.For effective cooling and maintenance, the driver should be mounted on a smooth, non-flammable vertical surface.

2.At least 3 inches (75mm) top and bottom clearance must be provided for air flow. Between drivers (each side), allow at least 0.1 inch (2.5mm).

3.Altitude derating. Up to 3300 feet (1000 meters) no derating required. Derate the continuous and peak output current by 1.1% for each 330 (100) above 3300 feet. Maximum altitude is 8300 (2540m).

4.Temperature derating. From 0° C to 40° C ambient no derating required. Above 40° C, derate the continuous and peak output current by 2.5% per ° C above 40° C. Maximum ambient is 50° C.

Power Dissipation

Cooling requirements can be determined if you know the maximum (or continuous) current output from the microstepping driver, ID. Calculate heat dissipation, WDiss as follows:

WDiss = 5 + 3.4ID +0.15ID2

Mechanical Installation

Mount the driver to the mounting surface. The driver must be securely fastened to the mounting surface by the driver mounting holes. The location of the mounting holes is shown in Section 8 of this manual. Use #8 (M4) cap screws.

MN1853

Receiving & Installation 3-1

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Contents LinStep+ Single-Axis Microstepping Indexer/Driver Table of Contents Prog POSProg To PAD From Troubleshooting Iv Table of Contents MN1853 Limited Warranty Section General InformationCE Compliance Product Notice Intended use Could result in injury or deathCould result in damage to property Do not touch any circuit board, power device or electrical Connection before you first ensure that power has beenDo not apply AC power before you ensure that grounds are Voltages that are conducted to its power input terminals.Extend more than 0.2 5 into keypad assembly Instead, we recommend using a four wire WyePower is removed from the drive Driver should have specifications compatible to the driveSection Product Overview OverviewMotors Product Overview MN1853 Section Receiving and Installation Power DissipationMechanical Installation Receiving & InspectionRecommended System Grounding 1 phase for CE Recommended System Grounding for ULInput Power Conditioning System Grounding Ungrounded Distribution SystemWire Size and Protection Devices Delay aEurope BaldorConnection Locations 115VAC, 1 Axis Keypad Nullmodem Connections Tools Required9 & 25 Pin RS-232 Cable Connections for UL Installations RS-232 PC ConnectionsDaisy Chain Connections Rules for Daisy Chain OperationWhat is a termination resistor? Where are these resistors placed?RS485 PC Connections How many resistors should my system have?13 RS485 4 Wire Multi-Drop for UL Installations Discrete I/O Connections Limits ConnectionsET± Encoder Signal PVS100 Danaher 9-Pin D Encoder Color Code+5VDC Motor Connector AY0165A00 Leadwire Connection 9 pin to flying leadsInterlock Intlk Ground GND21 Opto Racks DB25 Pin to Screw Terminal Converter PNP ConverterPNP Start-Up Procedure Power Off ChecksPower On Checks Action Display CommentsSection Keypad Operation OverviewF1, F2, F3 Menu Key Main MenuJOG F2 MenusDecimal Point CommaAlpha Edit Menu New ProgramSave the program Edit an existing programNaming a program Example of Naming a ProgramEntering Characters with the Alpha Key In edit mode Use the =O keys for additional alpha charactersEdit, Setup Submenu Submenu Setup Parameter Description of Setup ParameterPress EDIT, POS F3 Press YES F1 or no F3 Pressing Help in the Main Menu Pressing Help in Menus and Sub-MenusPressing Help In the Program Edit function Sequentially Eeprom message disappearsCOPY, to PAD Submenu Keypad Operation MN1853 Section Setup Procedure Format DefinitionAR unloaded + 12.987 x log + log 155 Tm * Jr Value RangeFine-Tuning Offsets Value HighValue OFF Range N/A ValueApplication Notes Configuring Encoder Resolution ERi Configure Your Application Mechanics Value inch Configure the I/O Char Keypad Display Input Character DescriptionNo additional interrupts will be seen By one-half AMP Fault FaultBrake Over CurrentConfigure the Optional Lxopto 44/88 Configure the Output StatesConfigure End of Travel Switch Polarity Configure JOG ParametersConfigure Home Parameters Configuring Home Edge HEi Configure Power-up Program Configure Serial Communications Value Enabled Range Enabled, DisabledConfigure Miscellaneous Setup Parameters Data Type Description of Display Data TypePOS1 VEL1General Password Rules Password Type Description Gives access to these menusSetup MN1853 Keypad Program Command List Section Keypad ProgrammingValue Units ExamplesValue Units Range ExampleAC2 DE.5 VE12 DA3 GO DA3 GO DA3 GO DC Distance to Change Example Distance to Change Examples of DC move profiles, AC = seconds, VE=ipsAC.1 VE60 DI2 GO DI1 GO DI-4 GO Value Units Range N/A LP2 DI3 GO EBIF2,1 EN EB DI2 GO =12 =13 =17 =18 =22 =23 =26 =27 =28RUN Edit Copy DELExample 3-Screen Menu Program GH Start Home Value N/A Units N/A Range N/A Value N/A Units N/A Range i=1-16 Units Range N/A=1-400, name = any legal program name IF10 Gtpart a EBUnits Range IFPARTS=25 GS20 EBIV12,LENGTH LppiecesDilength Value Units N/A Range N/A Syntax MC+ MC Move Continuous Move Continuous MS27,COUNT Powerup ONL,GTON EOT GthomeMain VE5 DA20 GO= starting output number Syntax RGr RG Registration SQRESULT=0 SQ27.96,SQRESULT Value N/A Units N/AST1 AC1 DE1 VE25 DA6 GO VE50 DA0 GO EN Value N/A Units secondsSyntax VEr VE Velocity Summary of Expressions, Operators and Functions Helpful Hints Programming your applicationProgramming Overview Example of Hosted Mode VariablesProgram Variable NamesBuilt-in Variables Variable Name Description of Built-in Variable TypeUsing Built-in Variable Arowrel Non-Volatile Variables PartsLpnumber AO15=VOLTAGE + Error Arithmetic Operands and EquationsBoolean Operators Logical Operators Increment/Decrement VariablesExpressions Other Programming Samples WTAI12MAX TempSetting an Output=On on-the-fly Create a Message and Read an Input VariableRead a 4 Digit BCD number, 2 Digits at a time Reading an Analog Input ValueGET 4 Bcds Digit BCD=4 Digit BCD+2TWSection Troubleshooting 1Operating Mode Indications, 1 AxisAdditional Information General Additional Information Serial Communications Problems Troubleshooting MN1853 Section Specifications & Product Data IdentificationLinStep+ LX 1 P 1 A- 0xF9 General Specifications Protection & Indicators DescriptionVAC VDCDimensions Specifications & Product Data MN1853 Wiring of Shielded Screened Cables Section CE GuidelinesCE Declaration of Conformity EMC Conformity and CE MarkingEMC Wiring Technique Grounding EarthEMC Installation Instructions Cable Screens GroundingInput Signal Cable Grounding Simulated Encoder Output Cable GroundingEncoder Cable Grounding Appendix a Programming TemplateAppendix MN1853 MN1853 Appendix A-3 Remote Keypad Mounting Template Baldor Electric Company Baldor Electric Company MN1853 01 C&JLinStep+ Single-Axis Microstepping Indexer/Driver