Teledyne Trace Oxygen Analyzer Model 3000TA-XL-EU, Copyright 1999 Teledyne Analytical Instruments

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Model 3000TA-XL-EU

Copyright © 1999 Teledyne Analytical Instruments

All Rights Reserved. No part of this manual may be reproduced, transmitted, tran- scribed, stored in a retrieval system, or translated into any other language or computer language in whole or in part, in any form or by any means, whether it be electronic, mechanical, magnetic, optical, manual, or otherwise, without the prior written consent of Teledyne Analytical Instruments, 16830 Chestnut Street, City of Industry, CA 91749-1580.

Warranty

This equipment is sold subject to the mutual agreement that it is warranted by us free from defects of material and of construction, and that our liability shall be limited to replacing or repairing at our factory (without charge, except for transportation), or at customer plant at our option, any material or construction in which defects become apparent within one year from the date of shipment, except in cases where quotations or acknowledgements provide for a shorter period. Components manufactured by others bear the warranty of their manufacturer. This warranty does not cover defects caused by wear, accident, misuse, neglect or repairs other than those performed by Teledyne or an autho- rized service center. We assume no liability for direct or indirect damages of any kind and the purchaser by the acceptance of the equipment will assume all liability for any damage which may result from its use or misuse.

We reserve the right to employ any suitable material in the manufacture of our apparatus, and to make any alterations in the dimensions, shape or weight of any parts, in so far as such alterations do not adversely affect our warranty.

Important Notice

This instrument provides measurement readings to its user, and serves as a tool by which valuable data can be gathered. The information provided by the instrument may assist the user in eliminating potential hazards caused by his process; however, it is essential that all personnel involved in the use of the instrument or its interface, with the process being measured, be properly trained in the process itself, as well as all instrumenta- tion related to it.

The safety of personnel is ultimately the responsibility of those who control process conditions. While this instrument may be able to provide early warning of imminent danger, it has no control over process conditions, and it can be misused. In particular, any alarm or control systems installed must be tested and understood, both as to how they operate and as to how they can be defeated. Any safeguards required such as locks, labels, or redun- dancy, must be provided by the user or specifically requested of Teledyne at the time the order is placed.

Therefore, the purchaser must be aware of the hazardous process conditions. The purchaser is responsible for the training of personnel, for providing hazard warning methods and instrumentation per the appropriate standards, and for ensuring that hazard warning devices and instrumentation are maintained and operated properly.

Teledyne Analytical Instruments, the manufacturer of this instrument, cannot accept responsibility for conditions beyond its knowledge and control. No statement expressed or implied by this document or any information disseminated by the manufactur- er or its agents, is to be construed as a warranty of adequate safety control under the

user’s process conditions.

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Teledyne Analytical Instruments

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Contents Trace Oxygen Analyzer Teledyne Analytical InstrumentsModel 3000TA-XL-EU Copyright 1999 Teledyne Analytical InstrumentsIii Trace Oxygen Analyzer Specific Model InformationGround Protective Earth Teledyne Analytical InstrumentsOperational Theory Trace Oxygen Analyzer Table of Contents IntroductionInstallation OperationMaintenance AppendixVii Trace Oxygen Analyzer AppendixCombustible GAS Usage Warning ViiiTypical Applications Main Features of the AnalyzerOverview Trace Oxygen Analyzer IntroductionModel Designations Introduction Model 3000TA-XL-EUFront Panel Operator Interface Model 3000TA-XL Front PanelIntroduction Model 3000TA-XL-EU Rear Panel Equipment Interface Analog OutputsNetwork I/O RS-232 PortRemote Probe Trace Oxygen Analyzer Operational Theory Operational Theory IntroductionMicro-Fuel Cell Sensor Principles of OperationOperational Theory Model 3000TA-XL-EU Anatomy of a Micro-Fuel CellElectrochemical Reactions + 2H 2O + 4e → 4OHCalibration Characteristics Effect of PressureCharacteristic Input/Output Curve for a Micro-Fuel Cell Sample SystemTOP Flow Diagram-Sample Under Pressure Standard Model Electronics and Signal Processing Electronic Component Location Inside the Model 3000TA-XLBlock Diagram of the Model 3000TA-XL Electronics Operational Theory Model 3000TA-XL-EU Mounting the Analyzer Trace Oxygen Analyzer InstallationUnpacking the Analyzer Installation Model 3000TA-XL-EU Rear Panel ConnectionsGas Connections Rear Panel of the Model 3000TA-XLElectrical Connections PrimaryInputPower2.2 50-Pin Equipment Interface Connector Equipment Interface Connector Pin Arrangement Pin FunctionPin Contact Remote Calibration Connections Range ID Relay Connections 2.3 RS-232 Port FET Series ResistanceCommand Description Parameter SettingInstalling the Micro-Fuel Cell Testing the SystemRemoving the Micro-Fuel Cell Trace Oxygen Analyzer Operation Auto Ranging onUsing the Data Entry and Function Buttons Operation Model 3000TA-XL-EUSystem Function Analyze SystemOperation Model 3000TA-XL-EU Setting up an Auto-Cal Password Protection Entering the Password Installing or Changing the Password System Self-Diagnostic Test LogoutVersion Screen Air Calibration Calibration of the AnalyzerSpan Gas Calibration Zero CalAuto Mode Zeroing Manual Mode ZeroingCell Failure Auto Mode Spanning Operation Model 3000TA-XL-EU Span CalManual Mode Spanning Switching of Sample Streams Span FailureAlarms Function Special Notes on Hydrogen Gas StreamAL-1 AL-2 Choose Alarm Range Function Setting the Analog Output Ranges Fixed Range AnalysisSignal Output Analyze FunctionRange Voltage Current mA MEDTrace Oxygen Analyzer Maintenance Routine MaintenanceCell Replacement Storing and Handling Replacement CellsMaintenance Model 3000TA-XL-EU When to Replace a Cell Removing the Micro-Fuel CellRemoving the Micro-Fuel Cell Warranty Fuse Replacement Removing Fuse Block from HousingMajor Internal Components System Self Diagnostic TestMaintenance Model 3000TA-XL-EU Cleaning Rear-Panel ScrewsTroubleshooting SolutionSpecifications Operating Temperature 5-35 C AppendixRecommended 2-Year Spare Parts List Drawing List 19-inch Relay Rack Panel Mount3000XL Series Analyzers Conversions Page Material Safety Data Sheet Section IV Fire and Explosion Hazard Data Protective measures during cell replacement ExposureSection Viii Control Measures Read completely before beginning the procedure
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