Teledyne Trace Oxygen Analyzer Maintenance Model 3000TA-XL-EU When to Replace a Cell

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5 Maintenance

Model 3000TA-XL-EU

 

 

 

 

 

 

 

 

 

WARNING: THE SENSOR USED IN THE MODEL 3000TA-XL TRACE OXYGEN ANALYZER USES ELECTRO- LYTES WHICH CONTAIN TOXIC SUBSTANCES, MAINLY LEAD AND POTASSIUM HYDROXIDE, THAT CAN BE HARMFUL IF TOUCHED, SWAL- LOWED, OR INHALED. AVOID CONTACT WITH ANY FLUID OR POWDER IN OR AROUND THE UNIT. WHAT MAY APPEAR TO BE PLAIN WATER COULD CONTAIN ONE OF THESE TOXIC SUBSTANCES. IN CASE OF EYE CONTACT, IMMEDIATELY FLUSH EYES WITH WATER FOR AT LEAST 15 MINUTES. CALL PHYSICIAN. (SEE APPENDIX, MATERIAL SAFETY DATA SHEET.)

CAUTION: Do not disturb the integrity of the cell package until the cell is to actually be used. If the cell package is punctured and air is permitted to enter, the cell will require an excessively long time to reach zero after installation (1-2 weeks!).

5.2.2 When to Replace a Cell

Cell failure in the 3000TA-XL is usually characterized by a significant increase in the zero offset of more than 1.0 ppm oxygen or the inability to calibrate the sensor. When this occurs, the 3000TA-XL will still Zero but the system alarm trips, and the LCD displays a failure message.

#.#ppm Anlz

CELL FAIL/ ZERO HIGH

Before replacing the cell:

a.Check your span gas to make sure it is within specifications.

b.Check for leaks up-stream from the cell, where oxygen may be leaking into the system.

If there are no leaks and the span gas is within specification, replace the

cell.

5.2.3 Removing the Micro-Fuel Cell

The Micro-Fuel cell is located inside the stainless steel cell block behind the front panel (see Figure 5-1). To remove an existing cell:

5-2

Teledyne Analytical Instruments

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Contents Trace Oxygen Analyzer Teledyne Analytical InstrumentsModel 3000TA-XL-EU Copyright 1999 Teledyne Analytical InstrumentsIii Trace Oxygen Analyzer Specific Model InformationGround Protective Earth Teledyne Analytical InstrumentsTrace Oxygen Analyzer Table of Contents Introduction InstallationOperational Theory OperationMaintenance AppendixVii Trace Oxygen Analyzer AppendixCombustible GAS Usage Warning ViiiMain Features of the Analyzer OverviewTypical Applications Trace Oxygen Analyzer IntroductionModel Designations Introduction Model 3000TA-XL-EUFront Panel Operator Interface Model 3000TA-XL Front PanelIntroduction Model 3000TA-XL-EU Rear Panel Equipment Interface Analog OutputsRS-232 Port Remote ProbeNetwork I/O Operational Theory Introduction Micro-Fuel Cell SensorTrace Oxygen Analyzer Operational Theory Principles of OperationOperational Theory Model 3000TA-XL-EU Anatomy of a Micro-Fuel CellElectrochemical Reactions + 2H 2O + 4e → 4OHCalibration Characteristics Effect of PressureCharacteristic Input/Output Curve for a Micro-Fuel Cell Sample SystemTOP Flow Diagram-Sample Under Pressure Standard Model Electronics and Signal Processing Electronic Component Location Inside the Model 3000TA-XLBlock Diagram of the Model 3000TA-XL Electronics Operational Theory Model 3000TA-XL-EU Trace Oxygen Analyzer Installation Unpacking the AnalyzerMounting the Analyzer Installation Model 3000TA-XL-EU Rear Panel ConnectionsGas Connections Rear Panel of the Model 3000TA-XLPrimaryInputPower 2.2 50-Pin Equipment Interface ConnectorElectrical Connections Equipment Interface Connector Pin Arrangement Pin FunctionPin Contact Remote Calibration Connections Range ID Relay Connections 2.3 RS-232 Port FET Series ResistanceCommand Description Parameter SettingInstalling the Micro-Fuel Cell Testing the SystemRemoving the Micro-Fuel Cell Trace Oxygen Analyzer Operation Auto Ranging onUsing the Data Entry and Function Buttons Operation Model 3000TA-XL-EUSystem Function Analyze SystemOperation Model 3000TA-XL-EU Setting up an Auto-Cal Password Protection Entering the Password Installing or Changing the Password System Self-Diagnostic Test LogoutVersion Screen Calibration of the Analyzer Span Gas CalibrationAir Calibration Zero CalAuto Mode Zeroing Manual Mode ZeroingCell Failure Auto Mode Spanning Operation Model 3000TA-XL-EU Span CalManual Mode Spanning Switching of Sample Streams Span FailureAlarms Function Special Notes on Hydrogen Gas StreamAL-1 AL-2 Choose Alarm Range Function Setting the Analog Output Ranges Fixed Range AnalysisSignal Output Analyze FunctionRange Voltage Current mA MEDRoutine Maintenance Cell ReplacementTrace Oxygen Analyzer Maintenance Storing and Handling Replacement CellsMaintenance Model 3000TA-XL-EU When to Replace a Cell Removing the Micro-Fuel CellRemoving the Micro-Fuel Cell Warranty Fuse Replacement Removing Fuse Block from HousingSystem Self Diagnostic Test Maintenance Model 3000TA-XL-EUMajor Internal Components Cleaning Rear-Panel ScrewsTroubleshooting SolutionSpecifications Operating Temperature 5-35 C AppendixRecommended 2-Year Spare Parts List Drawing List 19-inch Relay Rack Panel Mount3000XL Series Analyzers Conversions Page Material Safety Data Sheet Section IV Fire and Explosion Hazard Data Protective measures during cell replacement ExposureSection Viii Control Measures Read completely before beginning the procedure
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