Teledyne Trace Oxygen Analyzer System Self Diagnostic Test, Major Internal Components

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5 Maintenance

Model 3000TA-XL-EU

 

 

 

 

 

 

 

 

 

5.4System Self Diagnostic Test

1.Press the System button to enter the system mode.

2.Use the < > arrow keys to move to More, and press Enter.

3.Use the < > arrow keys to move to Self-Test, and press Enter. The following failure codes apply:

Table 5-1: Self Test Failure Codes

Power

0OK

15 V Failure

215 V Failure

3Both Failed

Analog

0OK

1DAC A (0–1 V Concentration)

2DAC B (0–1 V Range ID)

3Both Failed

Preamp

0OK

1Zero too high

2Amplifier output doesn't match test input

3Both Failed

5.5Major Internal Components

The Micro-Fuel cell is accessed by unlatching and swinging open the front panel, as described earlier. Other internal components are accessed by removing the rear panel and sliding out the entire chassis. See Figure 5-4, below. The gas piping is illustrated in Figure 2-4, and the major electronic components locations are shown in Figure 2-5, in chapter 2.

WARNING: SEE WARNINGS ON THE TITLE PAGE OF THIS MANUAL.

The 3000TA-XL contains the following major components:

Analysis Section

Micro Fuel Cell (B-2CXL)

Stainless steel cell block

Sample system

5-6

Teledyne Analytical Instruments

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Contents Trace Oxygen Analyzer Teledyne Analytical InstrumentsModel 3000TA-XL-EU Copyright 1999 Teledyne Analytical InstrumentsIii Trace Oxygen Analyzer Specific Model InformationGround Protective Earth Teledyne Analytical InstrumentsTrace Oxygen Analyzer Table of Contents Introduction InstallationOperational Theory OperationMaintenance AppendixVii Trace Oxygen Analyzer AppendixCombustible GAS Usage Warning ViiiMain Features of the Analyzer OverviewTypical Applications Trace Oxygen Analyzer IntroductionModel Designations Introduction Model 3000TA-XL-EUFront Panel Operator Interface Model 3000TA-XL Front PanelIntroduction Model 3000TA-XL-EU Rear Panel Equipment Interface Analog OutputsRemote Probe RS-232 PortNetwork I/O Operational Theory Introduction Micro-Fuel Cell SensorTrace Oxygen Analyzer Operational Theory Principles of OperationOperational Theory Model 3000TA-XL-EU Anatomy of a Micro-Fuel CellElectrochemical Reactions + 2H 2O + 4e → 4OHCalibration Characteristics Effect of PressureCharacteristic Input/Output Curve for a Micro-Fuel Cell Sample SystemTOP Flow Diagram-Sample Under Pressure Standard Model Electronics and Signal Processing Electronic Component Location Inside the Model 3000TA-XLBlock Diagram of the Model 3000TA-XL Electronics Operational Theory Model 3000TA-XL-EU Unpacking the Analyzer Trace Oxygen Analyzer InstallationMounting the Analyzer Installation Model 3000TA-XL-EU Rear Panel ConnectionsGas Connections Rear Panel of the Model 3000TA-XL2.2 50-Pin Equipment Interface Connector PrimaryInputPowerElectrical Connections Equipment Interface Connector Pin Arrangement Pin FunctionPin Contact Remote Calibration Connections Range ID Relay Connections 2.3 RS-232 Port FET Series ResistanceCommand Description Parameter SettingInstalling the Micro-Fuel Cell Testing the SystemRemoving the Micro-Fuel Cell Trace Oxygen Analyzer Operation Auto Ranging onUsing the Data Entry and Function Buttons Operation Model 3000TA-XL-EUSystem Function Analyze SystemOperation Model 3000TA-XL-EU Setting up an Auto-Cal Password Protection Entering the Password Installing or Changing the Password System Self-Diagnostic Test LogoutVersion Screen Calibration of the Analyzer Span Gas CalibrationAir Calibration Zero CalAuto Mode Zeroing Manual Mode ZeroingCell Failure Auto Mode Spanning Operation Model 3000TA-XL-EU Span CalManual Mode Spanning Switching of Sample Streams Span FailureAlarms Function Special Notes on Hydrogen Gas StreamAL-1 AL-2 Choose Alarm Range Function Setting the Analog Output Ranges Fixed Range AnalysisSignal Output Analyze FunctionRange Voltage Current mA MEDRoutine Maintenance Cell ReplacementTrace Oxygen Analyzer Maintenance Storing and Handling Replacement CellsMaintenance Model 3000TA-XL-EU When to Replace a Cell Removing the Micro-Fuel CellRemoving the Micro-Fuel Cell Warranty Fuse Replacement Removing Fuse Block from HousingMaintenance Model 3000TA-XL-EU System Self Diagnostic TestMajor Internal Components Cleaning Rear-Panel ScrewsTroubleshooting SolutionSpecifications Operating Temperature 5-35 C AppendixRecommended 2-Year Spare Parts List Drawing List 19-inch Relay Rack Panel Mount3000XL Series Analyzers Conversions Page Material Safety Data Sheet Section IV Fire and Explosion Hazard Data Protective measures during cell replacement ExposureSection Viii Control Measures Read completely before beginning the procedure
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