Teledyne 3000TA-XL-EU Routine Maintenance, Cell Replacement, Trace Oxygen Analyzer Maintenance

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Trace Oxygen Analyzer

Maintenance 5

 

 

 

 

 

 

 

 

 

Maintenance

5.1Routine Maintenance

Aside from normal cleaning and checking for leaks at the gas connec- tions, routine maintenance is limited to replacing Micro-Fuel cells and fuses, and recalibration. For recalibration, see Section 4.4 Calibration.

WARNING: SEE WARNINGS ON THE TITLE PAGE OF THIS

MANUAL.

5.2Cell Replacement

The B-2CXL Micro-Fuel Cell is a sealed electrochemical transducer with no electrolyte to change or electrodes to clean. When the cell reaches the end of its useful life, it is replaced. The spent fuel cell should be dis- carded according to local regulations. This section describes fuel cell care as well as when and how to replace it.

5.2.1 Storing and Handling Replacement Cells

To have a replacement cell available when it is needed, TAI recom- mends that one spare cell be purchased 9-10 months after commissioning the 3000TA-XL, or shortly before the end of the cell's one year warranty period.

CAUTION: Do not stockpile cells. The warranty period starts on the day of shipment.

The spare cell should be carefully stored in an area that is not subject to large variations in ambient temperature (75 °F nominal) or to rough handling.

Teledyne Analytical Instruments

5-1

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Contents Teledyne Analytical Instruments Trace Oxygen AnalyzerCopyright 1999 Teledyne Analytical Instruments Model 3000TA-XL-EUTrace Oxygen Analyzer Specific Model Information IiiProtective Earth Teledyne Analytical Instruments GroundOperation Trace Oxygen Analyzer Table of Contents IntroductionInstallation Operational TheoryAppendix MaintenanceTrace Oxygen Analyzer Appendix ViiViii Combustible GAS Usage WarningTrace Oxygen Analyzer Introduction Main Features of the AnalyzerOverview Typical ApplicationsIntroduction Model 3000TA-XL-EU Model DesignationsModel 3000TA-XL Front Panel Front Panel Operator InterfaceIntroduction Model 3000TA-XL-EU Analog Outputs Rear Panel Equipment InterfaceNetwork I/O RS-232 PortRemote Probe Principles of Operation Operational Theory IntroductionMicro-Fuel Cell Sensor Trace Oxygen Analyzer Operational TheoryAnatomy of a Micro-Fuel Cell Operational Theory Model 3000TA-XL-EU+ 2H 2O + 4e → 4OH Electrochemical ReactionsEffect of Pressure Calibration CharacteristicsSample System Characteristic Input/Output Curve for a Micro-Fuel CellTOP Flow Diagram-Sample Under Pressure Standard Model Electronic Component Location Inside the Model 3000TA-XL Electronics and Signal ProcessingBlock Diagram of the Model 3000TA-XL Electronics Operational Theory Model 3000TA-XL-EU Mounting the Analyzer Trace Oxygen Analyzer InstallationUnpacking the Analyzer Rear Panel Connections Installation Model 3000TA-XL-EURear Panel of the Model 3000TA-XL Gas ConnectionsElectrical Connections PrimaryInputPower2.2 50-Pin Equipment Interface Connector Pin Function Equipment Interface Connector Pin ArrangementPin Contact Remote Calibration Connections Range ID Relay Connections FET Series Resistance 2.3 RS-232 PortParameter Setting Command DescriptionTesting the System Installing the Micro-Fuel CellRemoving the Micro-Fuel Cell Auto Ranging on Trace Oxygen Analyzer OperationOperation Model 3000TA-XL-EU Using the Data Entry and Function ButtonsAnalyze System System FunctionOperation Model 3000TA-XL-EU Setting up an Auto-Cal Password Protection Entering the Password Installing or Changing the Password Logout System Self-Diagnostic TestVersion Screen Zero Cal Calibration of the AnalyzerSpan Gas Calibration Air CalibrationManual Mode Zeroing Auto Mode ZeroingCell Failure Operation Model 3000TA-XL-EU Span Cal Auto Mode SpanningManual Mode Spanning Span Failure Switching of Sample StreamsSpecial Notes on Hydrogen Gas Stream Alarms FunctionAL-1 AL-2 Choose Alarm Range Function Fixed Range Analysis Setting the Analog Output RangesAnalyze Function Signal OutputMED Range Voltage Current mAStoring and Handling Replacement Cells Routine MaintenanceCell Replacement Trace Oxygen Analyzer MaintenanceRemoving the Micro-Fuel Cell Maintenance Model 3000TA-XL-EU When to Replace a CellRemoving the Micro-Fuel Cell Warranty Removing Fuse Block from Housing Fuse ReplacementMajor Internal Components System Self Diagnostic TestMaintenance Model 3000TA-XL-EU Rear-Panel Screws CleaningSolution TroubleshootingSpecifications Appendix Operating Temperature 5-35 CRecommended 2-Year Spare Parts List 19-inch Relay Rack Panel Mount Drawing List3000XL Series Analyzers Conversions Page Material Safety Data Sheet Section IV Fire and Explosion Hazard Data Exposure Protective measures during cell replacementSection Viii Control Measures Read completely before beginning the procedure
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