Teledyne Trace Oxygen Analyzer, 3000TA-XL-EU Span Failure, Switching of Sample Streams

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4 Operation

Model 3000TA-XL-EU

 

 

 

 

 

 

 

 

 

sufficiently stable.) Once Enter is pressed, the Span reading changes to the correct value. The instrument then automatically enters the Analyze func- tion.

4.4.3Span Failure

The analyzer checks the output of the cell at the end of the span. If the raw output of the cell is less than 0.5 uA/ppm O2, the span will not be accepted. The analyzer will return to the previous calibration values, trigger the System Alarm, and display in the VFD:

Span Failed!!

This message will be shown for five seconds and the instrument shall return to the Analyze mode. In the upper right hand corner of the VFD display “FCAL” will be shown. This message flag will help the operator troubleshoot in case calibration was initiated remotely. To reset the alarm and the flag message, the unit must be turned off by cycling the standby key . It will not reset if the next span cycle is correct.

A trace cell is unlikely to fail span. As explained before, when the sensor reaches the end of its useful life, the zero offset begins to rise until the analyzer finds the zero unsatisfactory. Nevertheless, feeding the wrong span gas or electronics failure could set this feature off at the end of the span. Consider this before replacing the cell.

4.5Switching of Sample Streams

The Model 3000TA-XL may be used to monitor more than one type of sample gas, such as nitrogen and helium, or two streams of nitrogen contain- ing low (less than 1 ppm) and high (5000 to 10,000 ppm) concentrations of oxygen.

For these applications, we recommend the following parameters and conditions be followed:

1.While switching streams, such as between nitrogen and helium, both the gas streams must be made to flow continuosly even through only one stream is going through the analyzer at one time. Failure to do so may result in spikes in output when the dead-ended stream is switched in. For more discussion of this, read the Technical Bulletin - TB00001, dated 3-98. This Bulletin is available upon request from TATAI.

2.The analyzer is capable of handling the switching of streams without effecting the sensitivity of the cell. This switching of streams between

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Teledyne Analytical Instruments

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Contents Trace Oxygen Analyzer Teledyne Analytical InstrumentsModel 3000TA-XL-EU Copyright 1999 Teledyne Analytical InstrumentsIii Trace Oxygen Analyzer Specific Model InformationGround Protective Earth Teledyne Analytical InstrumentsTrace Oxygen Analyzer Table of Contents Introduction InstallationOperational Theory OperationMaintenance AppendixVii Trace Oxygen Analyzer AppendixCombustible GAS Usage Warning ViiiMain Features of the Analyzer OverviewTypical Applications Trace Oxygen Analyzer IntroductionModel Designations Introduction Model 3000TA-XL-EUFront Panel Operator Interface Model 3000TA-XL Front PanelIntroduction Model 3000TA-XL-EU Rear Panel Equipment Interface Analog OutputsRemote Probe RS-232 PortNetwork I/O Operational Theory Introduction Micro-Fuel Cell SensorTrace Oxygen Analyzer Operational Theory Principles of OperationOperational Theory Model 3000TA-XL-EU Anatomy of a Micro-Fuel CellElectrochemical Reactions + 2H 2O + 4e → 4OHCalibration Characteristics Effect of PressureCharacteristic Input/Output Curve for a Micro-Fuel Cell Sample SystemTOP Flow Diagram-Sample Under Pressure Standard Model Electronics and Signal Processing Electronic Component Location Inside the Model 3000TA-XLBlock Diagram of the Model 3000TA-XL Electronics Operational Theory Model 3000TA-XL-EU Unpacking the Analyzer Trace Oxygen Analyzer InstallationMounting the Analyzer Installation Model 3000TA-XL-EU Rear Panel ConnectionsGas Connections Rear Panel of the Model 3000TA-XL2.2 50-Pin Equipment Interface Connector PrimaryInputPowerElectrical Connections Equipment Interface Connector Pin Arrangement Pin FunctionPin Contact Remote Calibration Connections Range ID Relay Connections 2.3 RS-232 Port FET Series ResistanceCommand Description Parameter SettingInstalling the Micro-Fuel Cell Testing the SystemRemoving the Micro-Fuel Cell Trace Oxygen Analyzer Operation Auto Ranging onUsing the Data Entry and Function Buttons Operation Model 3000TA-XL-EUSystem Function Analyze SystemOperation Model 3000TA-XL-EU Setting up an Auto-Cal Password Protection Entering the Password Installing or Changing the Password System Self-Diagnostic Test LogoutVersion Screen Calibration of the Analyzer Span Gas CalibrationAir Calibration Zero CalAuto Mode Zeroing Manual Mode ZeroingCell Failure Auto Mode Spanning Operation Model 3000TA-XL-EU Span CalManual Mode Spanning Switching of Sample Streams Span FailureAlarms Function Special Notes on Hydrogen Gas StreamAL-1 AL-2 Choose Alarm Range Function Setting the Analog Output Ranges Fixed Range AnalysisSignal Output Analyze FunctionRange Voltage Current mA MEDRoutine Maintenance Cell ReplacementTrace Oxygen Analyzer Maintenance Storing and Handling Replacement CellsMaintenance Model 3000TA-XL-EU When to Replace a Cell Removing the Micro-Fuel CellRemoving the Micro-Fuel Cell Warranty Fuse Replacement Removing Fuse Block from HousingMaintenance Model 3000TA-XL-EU System Self Diagnostic TestMajor Internal Components Cleaning Rear-Panel ScrewsTroubleshooting SolutionSpecifications Operating Temperature 5-35 C AppendixRecommended 2-Year Spare Parts List Drawing List 19-inch Relay Rack Panel Mount3000XL Series Analyzers Conversions Page Material Safety Data Sheet Section IV Fire and Explosion Hazard Data Protective measures during cell replacement ExposureSection Viii Control Measures Read completely before beginning the procedure
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