Teledyne Percent Oxygen Analyzer operating instructions Installation Model 9060L

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Installation

Model 9060L

 

 

 

Note: Mount the probe as close to the combustion source as possible. This reduces the lag time inherent in the sampling process and results in better control.

The probe has a typical response time of less than four seconds, so most of the delay time is associated with the transit time of the gas from the point of combustion to the point of sensing.

Probes can be mounted at any angle. When feasible, a vertical installation with the probe facing vertically downwards will eliminate the need for a filter. This is especially useful for processes with particulates in the flue gas. If a vertical mounting is not possible under these conditions, a filter may be necessary. This may require periodic filter replacement depending on the severity of the process.

If a flow guide tube is used (heated probes only), it is important that the fin points directly downstream. If the exact flow direction is not known, use a wind vane that can be made from a piece of wire and flat metal. If the flow guide tube is installed facing the wrong direction for any period, the suction filter may block with flue gas dust particles.

The maximum temperature for an unsupported flow guide tube is 750°C (1380°F). Above this temperature, provide a support and flanged flexible rubber joint as shown in Figure 3-1.The maximum temperature of a supported flow guide tube is 900°C (1650°F).

When installing a probe into a hot environment, slide the probe in slowly to avoid thermal shock to the internal ceramic parts. If the flue gas is 1000°C (1830°F), it should take approximately ten minutes to install a 500 mm (20”) probe, moving it in steps of about 20 mm (1”).

CAUTION: IT IS IMPORTANT THAT THERE ARE NO AIR LEAKS UPSTREAM OF THE OXYGEN SENSING POINT, OTHERWISE THERE WILL BE A HIGH OXYGEN READING.

If the probe is to be installed on a bend in the flue, it is best to locate it on the outer circumference of the bend to avoid dead pockets of flue gas flow. While the standard 9060L probe with a ‘U’ length of 250

mm(10”) will suit most low temperature flue applications, it is occasionally necessary to have a longer probe with the sensing tip in the center of the flue gas stream.

Although it is rare, occasionally a probe may sense oxygen vastly different from the average reading in the flue gas. If it occurs, move the

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Contents Model 9060L Teledyne Analytical InstrumentsModel 9060L Copyright 2005 Teledyne Instruments/ Analytical InstrumentsSpecific Model Information Percent Oxygen AnalyzerSafety Messages Percent Oxygen Analyzer Table of Contents Maintenance OperationAppendix Index Teledyne Analytical InstrumentsList of Figures Front PanelList of Tables Combustible GAS Usage Main Features of the Analyzer IntroductionOverview Percent Oxygen Analyzer IntroductionFront Panel Description Introduction Model 9060LRear Panel Description SpanRear Panel Operational Theory IntroductionOxygen Probe, Sensor, and Heater Percent Oxygen Analyzer Operational TheoryOperational Theory Model 9060L Model 9060L Oxygen ProbeProbe Configuration Probe OptionsZirconia Sensor Internal Structure of the Zirconia Sensor and ProbeHeater Applications Not at Atmospheric Pressure Sensor ImpedanceElectronics GeneralSignal Processing Signal Processing Block DiagramOperational Theory Model 9060L Installation Control Unit Installation9060L Oxygen Probe Installation Percent Oxygen Analyzer InstallationInstallation Model 9060L Primary Input Power Electrical ConnectionsAlarm Relays Analog OutputsAlarm #2 Oxygen Probe Connections 4Model 9060L Heated Probe Cable ConnectionInstallation Checklist Connections to ProbeInstallation Model 9060L Teledyne Analytical Instruments Operation Percent Oxygen Analyzer OperationUsing the Function and Data Entry Buttons Setting the Analysis RangesOperation Model 9060L Setting the Alarm Setpoints Set Alarm 1 HI alarmHI Range LO RangeSet Alarm 2 LO alarm Sensor Fail AlarmSelecting a Fixed Range or Autoranging Oxygen Calibration Span CalibrationOperation Model 9060L Probe Temperature Supplementary InformationAir Calibration Error Messages Low TemperatureOpen Thermocouple Percent Oxygen Analyzer Operation Operation Model 9060L Teledyne Analytical Instruments Maintenance Percent Oxygen Analyzer MaintenanceReplacing the Fuse Maintenance Model 9060L Specifications AppendixProbe Specifications Appendix Model 9060LSpare Parts List Email asktai@teledyne.comAnalytical Instruments Reference Drawing Probe or Sensor EMF TablesZirconia Oxygen Sensor Output mV Percent Oxygen Analyzer Appendix Model 9060L Teledyne Analytical Instruments Index Index Model 9060L Percent Oxygen Analyzer