Teledyne BDS-3960 operating instructions Calibration of the Analyzer, Zero Cal

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Oxygen Analyzer

Maintenance

 

 

 

Filter

5 minutes

Gas Factor

1.00

Temperature Coef.

0 ppb/degree centigrade

Alarm 1 setpoint

1000 ppb

Alarm 2 setpoint

100 ppb

Pressing the Set Defaults button brings up a confirmation dialog box. Press Yes to reset to the defaults or No to keep the current values.

4.4Calibration of the Analyzer

The analyzer must be calibrated prior to use. For most applications where the desired range of measurement is 0 to 10 ppm, or less we recommend the analyzer be calibrated using a span gas with a concentration between 7.0 to 9.0 ppm oxygen in nitrogen. This will require that calibration be performed in the 0-10 ppm analyzer range.

Before the cell is ready for calibration, it must be purged with sample gas to a low oxygen level—preferably below 0.1 ppm. If the oxygen content of the sample gas is higher than 0.1 ppm, a zero gas such as nitrogen having an oxygen concentration below 0.1 ppm may be required.

4.4.1Zero Cal

The BDS Sensor has a zero offset of less than 5 ppb oxygen. Normally, the offset slowly decreases during the first 7 to 10 days of operation, and is expected to reach a steady value after this time.

Generally, the value of the zero offset is part of the oxygen reading of the sample gas as shown by the analyzer readout. As an example, a reading of 5 ppb oxygen may include 0.4 ppm oxygen in the sample gas and a 5 ppb zero offset.

The determination of the zero offset requires the use of oxygen free gas to the analyzer. The BDS 3960 has an oxygen scrubber as an integral part of its sample system. The software and electronics automatically re-route the sample gas through the scrubber to provide the sensor with oxygen free gas. Best results as well as prolonged scrubber life is attained when the oxygen concentration of the sample gas is below 1 ppm oxygen.

Teledyne Analytical Instruments

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Contents Teledyne Analytical Instruments Oxygen AnalyzerCopyright 2002 Teledyne Analytical Instruments BDSIii Specific Model InformationSafety Messages Oxygen Analyzer Table of Contents Vii OperationAppendix MaintenanceIndex Teledyne Analytical Instruments ViiiBDS-3960 Front Panel List of FiguresVacuum Degassing for the BDS Oxygen Sensor List of Tables Xii Combustible GAS UsageIntroduction Main Features of the AnalyzerOverview Typical ApplicationsFront Panel Operator Interface BDS-3960 Front Panel Analog Outputs Rear Panel Equipment InterfaceRemote Probe Range ID ContactsModel BDS 3960 Rear Panel Introduction Operational TheoryBDS Sensor Principles of OperationOxygen Analyzer Operational Theory Cross Section of the BDS Oxygen Sensor BDS sensor output at different gas flow rate Gas Flow RateRecovery from High Level Oxygen Exposure Temperature effectGas Pressure Typical Purge-down Curve After Air Saturation Background Gas CompatibilityStability MaintenanceSample System Flow Diagram Electronics and Signal ProcessingOxygen Analyzer Operational Theory BDS 3960 Electronics Block Diagram Page Unpacking the Analyzer InstallationMounting the Analyzer Model BDS 3960 Front Panel Oxygen Analyzer InstallationGas Connections Rear Panel ConnectionsElectrical Connections Equipment Interface Connector Pin Arrangement Pin Function Threshold AlarmPin Contact System AlarmCal Contact Installation Electrolyte Refill of BDS Sensor Adding Electrolyte to the BDS Sensor Testing the SystemPowering Up the System Auto Ranging on OperationAnalyzer application Oxygen Analyzer MaintenanceCommunication Information and Calibration Parameters System ScreenSetting Software Parameters Filter, Gas Factor, Tmp. Coeff Parameter Selection Box Gas FactorTemperature Coefficient Parameter Default Values Zero Cal Calibration of the AnalyzerSpan Cal Alarms Function Maintenance Range Function Setting the Analog Output RangesRange Options List Box Fixed Range Analysis Signal OutputSwitching The Program Back To Front Oxygen Analyzer Maintenance Adding Water to the BDS Sensor Maintenance Routine MaintenanceAdding Water into the BDS sensor Fuse ReplacementRemoving Fuse Block from Housing Battery Backup ReplacementClick startProgramsexplorer Click showMy Device Reinstalling Application software to PPCTroubleshooting CleaningSymptoms Possible causes and Solutions Major Internal ComponentsCauses and solution keys Vacuum Degassing for the BDS Oxygen Sensor Oxygen Analyzer Maintenance Teledyne Analytical Instruments Appendix SpecificationsOxygen Analyzer Appendix Operating Temperature 5-40 CQty Part Number Description Recommended 2-Year Spare Parts List19-inch Relay Rack Panel Mount Drawing ListApplication notes Section I Product Identification Material Safety Data SheetSection II Physical and Chemical Data Section IV Health Hazard Data Section III -Physical HazardsSection VI Handling Information Index AlarmsMsds Oxygen Analyzer IndexZero