Teledyne BDS-3960 operating instructions Causes and solution keys

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Oxygen Analyzer

Maintenance

 

 

 

Read higher than expected

(1), (2), (3)

Read lower than expected

(2), (3)

Read negative

(3), (4)

Noise signal

(3), (5)

Slow response

(5)

Causes and solution keys:

(1)Gas leak: Make sure to use new VCR gaskets, high quality valves and gas regulator for the sampling system. Tighten each connection.

(2)Improper gas flow rate: adjust the inlet pressure to obtain 0.5 – 1 SLPM flow rate.

(3)Improper calibration of the analyzer: Press the SYSTEM button on Main menu screen of the PPC to bring the System screen. Then press the “Set default” button. This will return the analyzer to its defaults settings in calibration and zero values. Recalibrate the analyzer with a high quality standard gas if it is necessary. Be warned this will set defaults to ranges and alarms settings as well.

(4)Just after adding water: The analyzer will recover by itself.

(5)Gas entered and is trapped in the sensor: This could happen if the sensor is filled with the electrolyte improperly, or the sensor is pressurized because of a clogged vent. To remedy this situation, uninstall the sensor and take off the cap carefully, then apply a vacuum degas process as shown in the Figure 5-4. Degassing in a 28 inch mercury vacuum for 5 minutes is sufficient to remove the gas bubbles. Reinstall the sensor into the analyzer.

Note: A low cost vacuum degas kit (TAI P/N B72098) is available from Teledyne Analytical Instruments.

Teledyne Analytical Instruments

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Contents Teledyne Analytical Instruments Oxygen AnalyzerCopyright 2002 Teledyne Analytical Instruments BDSIii Specific Model InformationSafety Messages Oxygen Analyzer Table of Contents Vii OperationViii MaintenanceAppendix Index Teledyne Analytical InstrumentsBDS-3960 Front Panel List of FiguresVacuum Degassing for the BDS Oxygen Sensor List of Tables Xii Combustible GAS UsageTypical Applications Main Features of the AnalyzerIntroduction OverviewFront Panel Operator Interface BDS-3960 Front Panel Range ID Contacts Rear Panel Equipment InterfaceAnalog Outputs Remote ProbeModel BDS 3960 Rear Panel Principles of Operation Operational TheoryIntroduction BDS SensorOxygen Analyzer Operational Theory Cross Section of the BDS Oxygen Sensor BDS sensor output at different gas flow rate Gas Flow RateTemperature effect Recovery from High Level Oxygen ExposureGas Pressure Typical Purge-down Curve After Air Saturation Background Gas CompatibilityStability MaintenanceSample System Flow Diagram Electronics and Signal ProcessingOxygen Analyzer Operational Theory BDS 3960 Electronics Block Diagram Page Installation Unpacking the AnalyzerMounting the Analyzer Model BDS 3960 Front Panel Oxygen Analyzer InstallationGas Connections Rear Panel ConnectionsElectrical Connections Equipment Interface Connector Pin Arrangement Pin Function Threshold AlarmPin Contact System AlarmCal Contact Installation Electrolyte Refill of BDS Sensor Adding Electrolyte to the BDS Sensor Testing the SystemPowering Up the System Auto Ranging on OperationAnalyzer application Oxygen Analyzer MaintenanceCommunication Information and Calibration Parameters System ScreenSetting Software Parameters Filter, Gas Factor, Tmp. Coeff Parameter Selection Box Gas FactorTemperature Coefficient Parameter Default Values Zero Cal Calibration of the AnalyzerSpan Cal Alarms Function Maintenance Range Function Setting the Analog Output RangesRange Options List Box Fixed Range Analysis Signal OutputSwitching The Program Back To Front Oxygen Analyzer Maintenance Adding Water to the BDS Sensor Maintenance Routine MaintenanceAdding Water into the BDS sensor Fuse ReplacementRemoving Fuse Block from Housing Battery Backup ReplacementClick startProgramsexplorer Click showMy Device Reinstalling Application software to PPCMajor Internal Components CleaningTroubleshooting Symptoms Possible causes and SolutionsCauses and solution keys Vacuum Degassing for the BDS Oxygen Sensor Oxygen Analyzer Maintenance Teledyne Analytical Instruments Appendix SpecificationsOxygen Analyzer Appendix Operating Temperature 5-40 CQty Part Number Description Recommended 2-Year Spare Parts List19-inch Relay Rack Panel Mount Drawing ListApplication notes Material Safety Data Sheet Section I Product IdentificationSection II Physical and Chemical Data Section IV Health Hazard Data Section III -Physical HazardsSection VI Handling Information Index AlarmsMsds Oxygen Analyzer IndexZero