Teledyne BDS-3960 operating instructions Major Internal Components, Cleaning, Troubleshooting

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Maintenance

BDS 3960

 

 

 

 

 

 

10.Disconnect the serial cable and run the Analyzer program from the Start pull down menu to check for successful installation.

5.5Major Internal Components

The Sensor is accessed by loosening the thumbscrew on the front

panel and sliding it out, as described earlier. Other internal components can be accessed the same way. The gas piping is illustrated in Figure 2-3, and the major electronic component locations are described in Chapter 2.

WARNING: SEE WARNINGS ON THE TITLE PAGE OF THIS MANUAL.

The BDS 3960 contains the following major components:

Analysis Section

Sensor with stainless steel wetted parts

Sample system

Power Supply PCB

Microprocessor base I/O board with amplifier daughter board

LED display PCB

Palm Portable Computer with Windows CE

See the drawings in the Drawings section in back of this manual for details.

5.6Cleaning

If the instrument is unmounted at time of cleaning, disconnect the instrument from the power source. Close the front-panel access drawer. Clean outside surfaces with a soft cloth dampened slightly with plain clean water. Do not use any harsh solvents such as paint thinner or benzene.

DO NOT wipe front panel while the instrument is controlling your process.

5.7Troubleshooting

Symptoms

Possible causes and Solutions

Teledyne Analytical Instruments

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Contents Oxygen Analyzer Teledyne Analytical InstrumentsBDS Copyright 2002 Teledyne Analytical InstrumentsSpecific Model Information IiiSafety Messages Oxygen Analyzer Table of Contents Operation ViiIndex Teledyne Analytical Instruments MaintenanceAppendix ViiiList of Figures BDS-3960 Front PanelVacuum Degassing for the BDS Oxygen Sensor List of Tables Combustible GAS Usage XiiOverview Main Features of the AnalyzerIntroduction Typical ApplicationsFront Panel Operator Interface BDS-3960 Front Panel Remote Probe Rear Panel Equipment InterfaceAnalog Outputs Range ID ContactsModel BDS 3960 Rear Panel BDS Sensor Operational TheoryIntroduction Principles of OperationOxygen Analyzer Operational Theory Cross Section of the BDS Oxygen Sensor Gas Flow Rate BDS sensor output at different gas flow rateGas Pressure Temperature effectRecovery from High Level Oxygen Exposure Background Gas Compatibility Typical Purge-down Curve After Air SaturationMaintenance StabilitySample System Electronics and Signal Processing Flow DiagramOxygen Analyzer Operational Theory BDS 3960 Electronics Block Diagram Page Mounting the Analyzer InstallationUnpacking the Analyzer Oxygen Analyzer Installation Model BDS 3960 Front PanelRear Panel Connections Gas ConnectionsElectrical Connections Equipment Interface Connector Pin Arrangement Threshold Alarm Pin FunctionSystem Alarm Pin ContactCal Contact Installation Electrolyte Refill of BDS Sensor Testing the System Adding Electrolyte to the BDS SensorPowering Up the System Operation Auto Ranging onOxygen Analyzer Maintenance Analyzer applicationSystem Screen Communication Information and Calibration ParametersSetting Software Parameters Filter, Gas Factor, Tmp. Coeff Gas Factor Parameter Selection BoxTemperature Coefficient Parameter Default Values Calibration of the Analyzer Zero CalSpan Cal Alarms Function Maintenance Setting the Analog Output Ranges Range FunctionRange Options List Box Signal Output Fixed Range AnalysisSwitching The Program Back To Front Oxygen Analyzer Maintenance Maintenance Routine Maintenance Adding Water to the BDS SensorFuse Replacement Adding Water into the BDS sensorBattery Backup Replacement Removing Fuse Block from HousingReinstalling Application software to PPC Click startProgramsexplorer Click showMy DeviceSymptoms Possible causes and Solutions CleaningTroubleshooting Major Internal ComponentsCauses and solution keys Vacuum Degassing for the BDS Oxygen Sensor Oxygen Analyzer Maintenance Teledyne Analytical Instruments Specifications AppendixOperating Temperature 5-40 C Oxygen Analyzer AppendixRecommended 2-Year Spare Parts List Qty Part Number DescriptionDrawing List 19-inch Relay Rack Panel MountApplication notes Section II Physical and Chemical Data Material Safety Data SheetSection I Product Identification Section III -Physical Hazards Section IV Health Hazard DataSection VI Handling Information Alarms IndexOxygen Analyzer Index MsdsZero