Teledyne BDS-3960 Maintenance Routine Maintenance, Adding Water to the BDS Sensor

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Maintenance

BDS 3960

 

 

 

 

 

 

Maintenance

5.1 Routine Maintenance

Aside from normal cleaning and checking for leaks at the gas connections, routine maintenance is limited to refilling sensor with deionized water, replace burned fuses, replace backup batteries for PPC, and recalibration. For recalibration, see Section 4.4 Calibration.

WARNING: SEE WARNINGS ON THE TITLE PAGE OF THIS MANUAL.

5.2Adding Water to the BDS Sensor

When running dry gas through the sensor, water is extracted from the electrolyte. Therefore, the electrolyte level should be checked periodically. When the electrolyte level is low, only de-ionized water or distilled water should be added into the sensor. It typically takes about four months to dry the electrolyte from the MAX line to the MIN line when the sensor is operated on a bone dry gas line.

It is not necessary to turn off the power to the analyzer while adding water, but care should be taken that no water is splashed outside the sensor. Spilling water on the PC board could cause serious damage to the analyzer and electric shock to the personal.

Unscrew and take the sensor cap off. Use the wash bottle provided to squeeze de-ionized water into the sensor, as shown in Figure 5.1. It is a good practice that water is added before reaching the MIN line.

Reinstall the cap after adding water.

Teledyne Analytical Instruments

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Contents Oxygen Analyzer Teledyne Analytical InstrumentsBDS Copyright 2002 Teledyne Analytical InstrumentsSpecific Model Information IiiSafety Messages Oxygen Analyzer Table of Contents Operation ViiIndex Teledyne Analytical Instruments MaintenanceAppendix ViiiList of Figures BDS-3960 Front PanelVacuum Degassing for the BDS Oxygen Sensor List of Tables Combustible GAS Usage XiiOverview Main Features of the AnalyzerIntroduction Typical ApplicationsFront Panel Operator Interface BDS-3960 Front Panel Remote Probe Rear Panel Equipment InterfaceAnalog Outputs Range ID ContactsModel BDS 3960 Rear Panel BDS Sensor Operational TheoryIntroduction Principles of OperationOxygen Analyzer Operational Theory Cross Section of the BDS Oxygen Sensor Gas Flow Rate BDS sensor output at different gas flow rateRecovery from High Level Oxygen Exposure Temperature effectGas Pressure Background Gas Compatibility Typical Purge-down Curve After Air SaturationMaintenance StabilitySample System Electronics and Signal Processing Flow DiagramOxygen Analyzer Operational Theory BDS 3960 Electronics Block Diagram Page Unpacking the Analyzer InstallationMounting the Analyzer Oxygen Analyzer Installation Model BDS 3960 Front PanelRear Panel Connections Gas ConnectionsElectrical Connections Equipment Interface Connector Pin Arrangement Threshold Alarm Pin FunctionSystem Alarm Pin ContactCal Contact Installation Electrolyte Refill of BDS Sensor Testing the System Adding Electrolyte to the BDS SensorPowering Up the System Operation Auto Ranging onOxygen Analyzer Maintenance Analyzer applicationSystem Screen Communication Information and Calibration ParametersSetting Software Parameters Filter, Gas Factor, Tmp. Coeff Gas Factor Parameter Selection BoxTemperature Coefficient Parameter Default Values Calibration of the Analyzer Zero CalSpan Cal Alarms Function Maintenance Setting the Analog Output Ranges Range FunctionRange Options List Box Signal Output Fixed Range AnalysisSwitching The Program Back To Front Oxygen Analyzer Maintenance Maintenance Routine Maintenance Adding Water to the BDS SensorFuse Replacement Adding Water into the BDS sensorBattery Backup Replacement Removing Fuse Block from HousingReinstalling Application software to PPC Click startProgramsexplorer Click showMy DeviceSymptoms Possible causes and Solutions CleaningTroubleshooting Major Internal ComponentsCauses and solution keys Vacuum Degassing for the BDS Oxygen Sensor Oxygen Analyzer Maintenance Teledyne Analytical Instruments Specifications AppendixOperating Temperature 5-40 C Oxygen Analyzer AppendixRecommended 2-Year Spare Parts List Qty Part Number DescriptionDrawing List 19-inch Relay Rack Panel MountApplication notes Section I Product Identification Material Safety Data SheetSection II Physical and Chemical Data Section III -Physical Hazards Section IV Health Hazard DataSection VI Handling Information Alarms IndexOxygen Analyzer Index MsdsZero