Emerson 3081FG instruction manual Fault Indications, Ofresponse, Speed

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Instruction Manual

IB-106-3081 Rev. 1.5

 

Model 3081FG

September 2002

 

 

500

 

 

400

 

),sec

AIR TO 0.4% O2

 

90

 

(t

300

 

OFRESPONSE

 

0.4% O2 TO AIR

 

200

 

 

 

SPEED

100

 

 

 

 

0

 

 

IMPEDANCE,

26020060

Figure 6-2. Speed of Response

Frequently conduct calibration checks to look for the following conditions:

Continued degradation of cell slope.

Sluggish response. (Note how long it takes the cell to respond to the application of cali-

bration check gases.) See Figure 6-2.

The slope will be valid only for the process tem- perature at which the calibration check gases are flowed, so no adjustments to the electronics are made as a result of a calibration check.

Note that cells exposed to temperatures above 1300°C (2372°F) may lose the ability to meas- ure accurately and respond quickly when re- turned to the lowest end of the operating temperature range [550°C (1022°F)].

%

mA

26020022

6-3 FAULT INDICATIONS

Figure 6-3. Faulted Operation Display

The fault conditions for the Two-Wire In Situ Oxygen Analyzer will be indicated by the faulted operation display as shown in Figure 6-3. This screen displays when a fault that invalidates the O2 reading is present. When the error is cor- rected, the screen will return to a normal opera- tion display unless another error exists.

6-2 Troubleshooting

Rosemount Analytical Inc. A Division of Emerson Process Management

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Contents Model 3081FG Essential Instructions Highlights of Changes Page Table of Contents Model 3081FGList of Illustrations Proper Calibration Check Gas Flow RateList of Tables Model 3081 Transmitter Terminal BlockModel 3081FG Preface DefinitionsModel 3081FG Section Description and Specifications Component Checklist of Typical System Package ContentsProduct Matrix Code Mounting Adapter Stack SideSystem Configuration System OverviewScope System DescriptionSystem Features Handling the Analyzer System Considerations Typical System Installation TransmitterSpecifications ProbeLift OFF Maximum Power Supply Voltage OhmsVDC Operating Load RegionSection Installation PRE-INSTALLATIONMechanical Installation InspectFront View Side View Bottom ViewMetal Wall Masonry Wall Stack or Duct Horizontal Probe Installation Adjusting Probe Insertion Depth Model 3081FG Installing Model 3081 Transmitter Cover Lock Circuit Terminal ENDBlock TB Mounting HolesDisplay Positioning Assembly Electrical InstallationModel 3081 Transmitter 4-20 mA and Signal Connections Terminal Block ConduitThermocouple CELL-WH CELL+BK Pneumatic Installation Reference Air PackageInstrument Air Reference Air Calibration Check GasOutlet Connection OutletInlet Connection Flow SET MAX Point Knob Mounting HolesPower UP Section Startup and OperationGeneral Reestablishing Proper Calibration Check GAS Flow Rate Proper Calibration Check Gas Flow RateOperation OverviewDisplay Menu TreeDiagnostics CalcheckMenu ProgramInfrared Remote Control IRC NavigationO2 Concentration Analyzer Access Code Or Security Analyzer Access CodeProgram Menu O2 ConcentrationO2 Concentration Indicator Fault Value O2 Concentration Upper Cell Temperature Fault ValueUpper Range VAL Cell T HIReset MAX Cell T To Reset Maximum Cell TemperatureO2 Concentration Analyzer Access Code SET O2 Filter TimeSET HI Bottle O2 SET LO Bottle O2Concentration Parameter Range Default Model 3081 Transmitter ParametersModel 3081 Transmitter Parameters SET Code Diagnostics Menu Show FaultC mV 23. Cell Impedance 24. Previous Slope Previous ConstantSW Build Number SW Build DateCalcheck Menu 27. in MANUAL? Accept LOW O229. Accept LOW O2 Slope Model 3081FG Hart Communicator Signal Line Section HART/AMSOverview ConnectionsAnalog Output Device Loop Connectors Method 2, For Load Resistance 250 OhmsTWO-WIRE in Situ Oxygen Analyzer Hart Communicator PCOFF-LINE and ON-LINE Operations Menu Tree for Hart CommunicatorDevice Setup From Sheet Basic Setup Detailed From Sheet Signal Condition Detailed Setup Output Hart Communicator Start CAL- Check Method Model 3081FG Section Maintenance and Service Model 3081 Electronics ReplacementDisplay Board Replacement PC Board Stack ReplacementTwo-Wire In Situ Oxygen Analyzer Exploded View Oxygen Probe Replacement Oxygen Probe Terminal Block Section Troubleshooting Probe LifeIMPEDANCE, Ω Fault Indications OfresponseSpeed Identifying and Correcting Fault Indications ThermocoupleFault 1, Open Thermocouple Fault 3, Shorted Thermocouple Fault 5, O2 Cell Open Fault 5, O2 Cell Open Fault 6, Cell Impedance Too HighFault 7, Reversed O2 Cell 11. Fault 7, Reversed O2 CellModel 3081FG Section Return of Material Model 3081FG Replacement Parts Replacement Parts ListSection Index No Part Number DescriptionModel 3081FG Section Index Model 3081FG Model 3081FG Page Section Drawings and Schematics Model 3081FG Warranty Two-Wire In Situ Oxygen Analyzer Serial no Order no