Emerson 3081FG Reference Air Package, Instrument Air Reference Air, Calibration Check Gas

Page 29

Model 3081FG

Instruction Manual

IB-106-3081 Rev. 1.5 September 2002

FACTORY-INSTALLED

CELL+(BK)

CELL-(WH) THERMOCOUPLE-(RD)

 

THERMOCOUPLE+(GY)

 

 

 

 

JUMPER

 

 

 

 

TERMINAL

7

8

9

10

BLOCK (TB1)

6

 

 

11

 

5

12

PROBE CABLE

4

13

3

14

SHIELD

2

15

 

1

 

GROUND

 

16

EARTH GROUND TERMINALS

4-20 mA (-)

4-20 mA (+)

b. Reference Air Package

After the oxygen probe is installed, connect

the reference air set. Install the reference air 2 set according to Figure 2-12.

c.

Instrument Air (Reference Air)

 

Instrument air is required for reference. Use

 

10 psig (68.95 kPa gage) minimum, 225

 

psig (1551.38 kPa gage) at 0.2 scfh (100

 

ml/min.); less than 40 parts-per-million total

 

hydrocarbons. Regulator outlet pressure

 

should be set at 5 psi (35 kPa).

d.

Calibration Check Gas

 

Two calibration check gas concentrations

CELL AND

4-20 mA

THERMOCOUPLE

 

CONDUITS

NOTE: RUN CELL AND THERMOCOUPLE SIGNALS IN SEPARATE CONDUIT FROM 4-20 mA LINE.

26020005

Figure 2-10. Model 3081 Transmitter Terminal

Block

2-4 PNEUMATIC INSTALLATION

a.General

Reference air is required for O2 calculation, and calibration check gas is required during a calibration check. Refer to Figure 2-11 for the gas connections on the oxygen probe.

are used with the Two-Wire In Situ Oxygen

Analyzer: Low Gas - 0.4% O2 and High Gas

- 8% O2, each with the balance in nitrogen.

Do not use 100% nitrogen. See Figure 2-11

for the probe connections. Set both calibra-

tion check gases at the same flow rate: 5

scfh (2.5 L/min).

1/4 TUBE FITTING (REFERENCE AIR PORT)

1/4 TUBE FITTING (CALIBRATION CHECK GAS PORT)

REFERENCE

AIR VENT

26020006

Figure 2-11. Oxygen Probe Gas Connections

Rosemount Analytical Inc. A Division of Emerson Process Management

Installation 2-11

Image 29
Contents Model 3081FG Essential Instructions Highlights of Changes Page Model 3081FG Table of ContentsProper Calibration Check Gas Flow Rate List of IllustrationsModel 3081 Transmitter Terminal Block List of TablesModel 3081FG Definitions PrefaceModel 3081FG Component Checklist of Typical System Package Contents Section Description and SpecificationsCode Mounting Adapter Stack Side Product MatrixSystem Overview System ConfigurationScope System DescriptionSystem Features Handling the Analyzer System Considerations Transmitter Typical System InstallationProbe SpecificationsOhms Lift OFF Maximum Power Supply VoltageVDC Operating Load RegionPRE-INSTALLATION Section InstallationMechanical Installation InspectSide View Bottom View Front ViewMetal Wall Masonry Wall Stack or Duct Horizontal Probe Installation Adjusting Probe Insertion Depth Model 3081FG Installing Model 3081 Transmitter Circuit Terminal END Cover LockBlock TB Mounting HolesElectrical Installation Display Positioning AssemblyThermocouple CELL-WH CELL+BK Model 3081 Transmitter 4-20 mA and Signal ConnectionsTerminal Block Conduit Reference Air Package Pneumatic InstallationInstrument Air Reference Air Calibration Check GasOutlet Outlet ConnectionInlet Connection Flow SET MAX Point Knob Mounting HolesGeneral Power UPSection Startup and Operation Proper Calibration Check Gas Flow Rate Reestablishing Proper Calibration Check GAS Flow RateOverview OperationDisplay Menu TreeCalcheck DiagnosticsMenu ProgramNavigation Infrared Remote Control IRCAnalyzer Access Code O2 Concentration Analyzer Access Code Or SecurityProgram Menu O2 ConcentrationO2 Concentration Upper Cell Temperature Fault Value O2 Concentration Indicator Fault ValueUpper Range VAL Cell T HITo Reset Maximum Cell Temperature Reset MAX Cell TO2 Concentration Analyzer Access Code SET O2 Filter TimeConcentration SET HI Bottle O2SET LO Bottle O2 Model 3081 Transmitter Parameters SET Code Parameter Range DefaultModel 3081 Transmitter Parameters C mV Diagnostics MenuShow Fault 24. Previous Slope Previous Constant 23. Cell ImpedanceCalcheck Menu SW Build NumberSW Build Date Accept LOW O2 27. in MANUAL?29. Accept LOW O2 Slope Model 3081FG Section HART/AMS Hart Communicator Signal LineOverview ConnectionsMethod 2, For Load Resistance 250 Ohms Analog Output Device Loop ConnectorsHart Communicator PC TWO-WIRE in Situ Oxygen AnalyzerOFF-LINE and ON-LINE Operations Menu Tree for Hart CommunicatorDevice Setup From Sheet Basic Setup Detailed From Sheet Signal Condition Detailed Setup Output Hart Communicator Start CAL- Check Method Model 3081FG Model 3081 Electronics Replacement Section Maintenance and ServiceDisplay Board Replacement PC Board Stack ReplacementTwo-Wire In Situ Oxygen Analyzer Exploded View Oxygen Probe Replacement Oxygen Probe Terminal Block IMPEDANCE, Ω Section TroubleshootingProbe Life Speed Fault IndicationsOfresponse Thermocouple Identifying and Correcting Fault IndicationsFault 1, Open Thermocouple Fault 3, Shorted Thermocouple Fault 5, O2 Cell Open Fault 6, Cell Impedance Too High Fault 5, O2 Cell Open11. Fault 7, Reversed O2 Cell Fault 7, Reversed O2 CellModel 3081FG Section Return of Material Model 3081FG Replacement Parts List Replacement PartsSection Index No Part Number DescriptionModel 3081FG Section Index Model 3081FG Model 3081FG Page Section Drawings and Schematics Model 3081FG Warranty Two-Wire In Situ Oxygen Analyzer Serial no Order no