Emerson 3081FG instruction manual Fault 5, O2 Cell Open Fault 6, Cell Impedance Too High

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Instruction Manual

IB-106-3081 Rev. 1.5 September 2002

Model 3081FG

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26020028

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Figure 6-9. Fault 5, O2 Cell Open

Figure 6-10. Fault 6, Cell Impedance Too High

e. Fault 5, O2 Cell Open

f. Fault 6, Cell Impedance Too High

The O2 cell connection is open. The fault displays as shown in Figure 6-9.

1.Allow adequate time for the oxygen probe to reach operating temperatures. Probe temperatures below approxi- mately 500°C (932°F) may result in this fault.

2.Refer to Figure 6-4and check the O2 cell wiring connections at terminals 7 and 8. Ensure the wires are properly connected.

NOTE

Check the cell output voltage at the probe terminals -- not at the electronics.

3.Apply low calibration check gas (0.4% O2). Measure the cell output from the O2 cell wires at the probe terminal block. The cell output should be 100 ±20 mV. If no voltage can be meas- ured, the cell is open.

4.If the O2 cell is open, replace the oxy- gen probe per paragraph 5-2.

The O2 cell impedance has exceeded 100 ohms. The fault displays as shown in Figure 6-10.

1.This fault is usually indicated in con- junction with Fault 5, Cell Open. Cor- recting Fault 5 should correct Fault 6.

2.If Fault 6 appears independently, the cell has degraded beyond specification.

3.If the O2 cell has become too old, re- place the oxygen probe per paragraph 5-2.

6-6 Troubleshooting

Rosemount Analytical Inc. A Division of Emerson Process Management

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Contents Model 3081FG Essential Instructions Highlights of Changes Page Table of Contents Model 3081FGList of Illustrations Proper Calibration Check Gas Flow RateList of Tables Model 3081 Transmitter Terminal BlockModel 3081FG Preface DefinitionsModel 3081FG Section Description and Specifications Component Checklist of Typical System Package ContentsProduct Matrix Code Mounting Adapter Stack SideSystem Configuration System OverviewScope System DescriptionSystem Features Handling the Analyzer System Considerations Typical System Installation TransmitterSpecifications ProbeLift OFF Maximum Power Supply Voltage OhmsVDC Operating Load RegionSection Installation PRE-INSTALLATIONMechanical Installation InspectFront View Side View Bottom ViewMetal Wall Masonry Wall Stack or Duct Horizontal Probe Installation Adjusting Probe Insertion Depth Model 3081FG Installing Model 3081 Transmitter Cover Lock Circuit Terminal ENDBlock TB Mounting HolesDisplay Positioning Assembly Electrical InstallationTerminal Block Conduit Model 3081 Transmitter 4-20 mA and Signal ConnectionsThermocouple CELL-WH CELL+BK Pneumatic Installation Reference Air PackageInstrument Air Reference Air Calibration Check GasOutlet Connection OutletInlet Connection Flow SET MAX Point Knob Mounting HolesSection Startup and Operation Power UPGeneral Reestablishing Proper Calibration Check GAS Flow Rate Proper Calibration Check Gas Flow RateOperation OverviewDisplay Menu TreeDiagnostics CalcheckMenu ProgramInfrared Remote Control IRC NavigationO2 Concentration Analyzer Access Code Or Security Analyzer Access CodeProgram Menu O2 ConcentrationO2 Concentration Indicator Fault Value O2 Concentration Upper Cell Temperature Fault ValueUpper Range VAL Cell T HIReset MAX Cell T To Reset Maximum Cell TemperatureO2 Concentration Analyzer Access Code SET O2 Filter TimeSET LO Bottle O2 SET HI Bottle O2Concentration Model 3081 Transmitter Parameters Parameter Range DefaultModel 3081 Transmitter Parameters SET Code Show Fault Diagnostics MenuC mV 23. Cell Impedance 24. Previous Slope Previous ConstantSW Build Date SW Build NumberCalcheck Menu 27. in MANUAL? Accept LOW O229. Accept LOW O2 Slope Model 3081FG Hart Communicator Signal Line Section HART/AMSOverview ConnectionsAnalog Output Device Loop Connectors Method 2, For Load Resistance 250 OhmsTWO-WIRE in Situ Oxygen Analyzer Hart Communicator PCOFF-LINE and ON-LINE Operations Menu Tree for Hart CommunicatorDevice Setup From Sheet Basic Setup Detailed From Sheet Signal Condition Detailed Setup Output Hart Communicator Start CAL- Check Method Model 3081FG Section Maintenance and Service Model 3081 Electronics ReplacementDisplay Board Replacement PC Board Stack ReplacementTwo-Wire In Situ Oxygen Analyzer Exploded View Oxygen Probe Replacement Oxygen Probe Terminal Block Probe Life Section TroubleshootingIMPEDANCE, Ω Ofresponse Fault IndicationsSpeed Identifying and Correcting Fault Indications ThermocoupleFault 1, Open Thermocouple Fault 3, Shorted Thermocouple Fault 5, O2 Cell Open Fault 5, O2 Cell Open Fault 6, Cell Impedance Too HighFault 7, Reversed O2 Cell 11. Fault 7, Reversed O2 CellModel 3081FG Section Return of Material Model 3081FG Replacement Parts Replacement Parts ListSection Index No Part Number DescriptionModel 3081FG Section Index Model 3081FG Model 3081FG Page Section Drawings and Schematics Model 3081FG Warranty Two-Wire In Situ Oxygen Analyzer Serial no Order no