Emerson 51-DO-03, 51-DO-04 instruction manual Section Calibration Temperature, Introduction

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MODEL DO-03/04

SECTION 6.0

 

CALIBRATION - TEMPERATURE

SECTION 6.0

CALIBRATION - TEMPERATURE

6.1 INTRODUCTION

The Model 499ADO sensor is a membrane-covered amperometric sensor. As the sensor operates, oxygen diffus- es through the membrane and is consumed at an electrode immediately behind the membrane. The reaction pro- duces a current that depends on the rate at which oxygen diffuses through the membrane. The diffusion rate, in turn, depends on the concentration of oxygen and how easily it passes through the membrane (the membrane perme- ability). Because the membrane permeability is a function of temperature, the sensor current will change if the tem- perature changes. To correct for changes in sensor current caused by temperature, the analyzer automatically applies a membrane permeability correction that converts the sensor current to the value at 25°C. The change is about 3%/°C at 25°C, so a 1°C error in temperature produces about a 3% error in the reading.

Temperature plays an additional role in oxygen measurements. Oxygen sensors are calibrated by exposing them to water-saturated air, which, from the point of view of the sensor, is equivalent to water saturated with atmospher- ic oxygen (see Section 7.0 for more information). During calibration, the analyzer calculates the solubility of atmos- pheric oxygen in water using the following steps. First, the analyzer measures the temperature. From the temper- ature, the analyzer calculates the vapor pressure of water and, using the barometric pressure, calculates the par- tial pressure of atmospheric oxygen. Once the analyzer knows the partial pressure, it calculates the equilibrium solubility of oxygen in water using a temperature-dependent factor called the Bunsen coefficient. Overall, a 1°C error in the temperature measurement produces about a 2% error in the solubility calculated during calibration and about the same error in subsequent measurements.

Without calibration the accuracy of the temperature measurement is about ±0.4°C. Calibrate the controller if

1.±0.4°C accuracy is not acceptable

2.the temperature measurement is suspected of being in error. Calibrate temperature by making the controller reading match the temperature measured with a standard thermometer.

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Contents Model DO-03/04 Dissolved Oxygen Measurement System with Air Blast CleanerEssential Instructions Page Section Title Model DO-03/04 Measuring System11.0 List of Tables10.0 Iii List of FiguresSection Title Features and Benefits Section SpecificationsOutput Accuracy ± 0.05 mA PowerRepeatability ±0.05 ppm 25C RFI/EMI EN-61326Materials of Construction Maximum continuous pressure 50 psig 446 kPa absMaximum distance between compressor and sensor Analyzer dimensions Enclosure dimensions 9240048-00 Tag, stainless steel, specify marking Power required selectionDescription Model or part number Description Section InstallationInstallation Unpacking and InspectionAssembling the pipe and pipe clamp Installing the air compressor enclosureInstalling the handrail mounting assembly Assembling the washer head and pipe boom Installing the sensor in the washer head assemblyAttaching the pipe boom to the handrail mounting assembly Attaching the air compressor enclosure to the handrail Installing the sensor in the washer head assembly General Section WiringPOWER, ALARM, and Output Wiring 454EPH02 Section Section General Sensor WiringWiring the Oxygen Sensor KEY Functions and Control Alarm StatusSection Display and Operation DisplayMenu Tree for the 54eA Analyzer Section Software ConfigurationOn following Main Menu Calibrate See Diagnostic Variable see Choices Factory Settings Setpoints Program Settings ListChoices Factory Settings Configure Choices Factory Settings Alarm 3 setpoint Alarm setpointsAlarm 1 setpoint Alarm 2 setpointRanging the Outputs MA 0.00 ppm 20 mA 20.00 ppm Output 1 12.00 mATest output Test alarm 1 OpenSimulated tests Meas units ppm Outputs AlarmsDisplay Measure OxygenLanguage English Display left Display right Out Display contrast Timeout OnTemp units C Output 1 mA Output 2 mA Output Measurement OutputsOutput 1 control Range 4-20 mA Dampen 0 sec Hold Last Value Output 1 SetupOutput 1 Control Changing Alarm Parameters ConfigureAlarm 1 control Alarm 1 setup Alarm 2 controlActivate Process Alarm 1 controlAlarm 1 setup Alarm LowAlarm 4 setup Alarm FaultFeed limit Disable Timeout 3600 secInterval timer setup Alarm 4 setup Feed limit timerInterval timer Timer Disable Timer Time activated Interval 24.0 hrTemp comp Manual Temp units C Temperature Compensation and Temperature UnitsTemp comp Auto Temp units CNoise Reduction 60 HzBarometric Pressure Bar meas AutoBar units mm Hg Salinity 0.0 o/oo Main sensor calSecurity Noise rejection Main sensor cal SecurityAction Definitions Analyzer Mode PriorityCondition Definitions Introduction Section Calibration TemperatureTemperature Calibration Adjust temp + 025.1 CSensor Current as a Function Dissolved Oxygen Concentration Section Calibration Dissolved OxygenZeroing the Sensor Sensor must be in zero solutionCalibrating the Sensor in AIR Stabilizing . . . WaitSection Calibrating the Sensor Against a Standard Instrument Calibrate 8.32 ppmCalibrating Barometric Pressure Zero main sensor Adjust temperatureCalibrate main sensor StandardizeTrimming the Outputs Section Calibration Current OutputsReplacing electrolyte solution and membrane Section MaintenanceReplacement Parts Cleaning the membraneSection Spare Parts Power FuseAIR Blast Sensor Washer Replacement Parts Location Part Number DescriptionOverview Section TroubleshootingTroubleshooting When a Fault Message is Showing Fault message Explanation See SectionSense line open Temperature error low or highHigh input current Check sensor zeroZero current is too high Troubleshooting When no Fault Message is Showing OxygenProblem See Section Barometric pressure reading is too high or too low Possible error warning during in-process calibrationZero reading Is unstable Oxygen readings are too low Process readings are erraticReadings drift Sensor does not respond to changes in oxygen levelSensor Polarizing Voltage Resistance Expected current Troubleshooting not Related to Measurement ProblemsProblem Action Simulating Inputs Dissolved OxygenSimulating temperature Simulating TemperatureGeneral Section Return of MaterialSensor or Circuit Board only Return of Materials RequestWarranty Specifications subject to change without notice