Grizzly G0647, G0646 owner manual Additional Safety Instructions for Ironworkers

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Additional Safety Instructions for

Ironworkers

1.HYDRAULIC INJECTION INJURIES. Be familiar with the hydraulic system of this machine and with the hydraulic safety sec- tion in this manual. Until you have a clear understanding about hydraulic injection inju- ries, how they occur, and how to avoid them, DO NOT use this machine.

2.OPERATOR PROTECTION. Processed workpieces can be hot and sharp. Wear heavy leather gloves when handling the workpieces. Metal chips or debris can be rapidly thrown toward the operator during operations. Always wear an ANSI approved full face shield, and heavy leather body, arm, and foot protection when using this machine.

3.SINGLE OPERATOR. When in operation, multiple stations are active at the same time but there is only one set of controls. This machine was designed for use by only one operator at a time.

4.DISCONNECT POWER. Unexpected acti- vation of the machine while hands are near any processing station could cause serious personal injury. Disconnect the machine from power before making adjustments to tooling or performing setup, maintenance, or service to this machine.

5.GUARDS AND PANELS. The guards and access panels are designed to protect the operator from injury when the machine is in operation. Always keep all guards and access panels in place and secured before beginning operations.

6.KEEP HANDS AND BODY CLEAR. Each station of the Ironworker is designed to cut or shear metal, NOT body parts. Always keep your hands and body clear of the cut- ting operation when activating the machine with the foot actuator.

7.IRONWORKER TOOLS. The tremendous force this machine bears on each workpiece can break or shatter tooling if not properly setup. Make sure that all tooling, even in stations that are not currently in use, is prop- erly mounted and secured before beginning operations.

8.UNATTENDED OPERATION. To avoid the risk of injury from unexpected movement of the beam and tooling, always turn the motor OFF before walking away from this machine. When leaving the machine for an extended period, disconnect it from power.

9.SECURE WORKPIECE. Workpieces that are not properly supported and secured can rapidly move toward the operator when force is applied. Always firmly secure the workpiece with the devices provided. Make sure workpieces are firmly supported on both sides of the punch/cut. For long stock, use additional support at both ends.

10.EXPERIENCING DIFFICULTY. If at any time you are experiencing difficulties per- forming the intended operation, stop using the machine! Contact our Technical Support Department at (570) 546-9663.

Like all machinery there is potential danger when operating this machine. Accidents are fre- quently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

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G0646/G0647 50/65 Ton Ironworker

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Contents 50/65 TON Ironworker Page Table of Contents Introduction Foreword Functional OverviewContact Info Identification G0646 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker G0647 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker Safety Instructions for Machinery G0646/G0647 50/65 Ton Ironworker Additional Safety Instructions for Ironworkers Additional Safety Instructions for Hydraulics Power Supply Circuit Requirements Power Connection DeviceCircuit Requirements 220/440V OperationTo rewire the Model G0646/G0647 for 440V operation 440V ConversionSetup Setup SafetyItems Needed for Setup UnpackingInventory Clean Up Inventory Figure QtyPlacement Location Site ConsiderationsMoving & Placing Base Unit Floor LoadUsing Machine Mounts Mounting to Shop FloorBolting to Concrete Floors Test Run To test run the machineRecommended Adjustments Factory adjustments that should be verifiedOperation Safety OperationsBasic Controls Using the Punching Station Operation TipsPunching Motor Stop Button Turns the motor OFFRemoving/Installing Punch Tooling Tools Needed QtyTo remove punch tooling To install punch tooling Punch, adapter, retaining ring, Die installedBolster Mounting Hex Bolts 4 shown Using the Notching Station Removing & Installing Notch DiesNotching To install the notch dies Notch Die ClearancesPage Flat Stock Shearing To avoid tooling or workpiece breakageTo shear flat stock Bar Stock Shearing To shear bar stockExtension Bar Angle Iron ShearingMaking a 90 Cut Making a Less Than 90 Cut Adjusting Stroke Length Beam Lubrication Accessories H7379-Tapmatic#1 Gold 16 oz H7380-Tapmatic#1 Gold 1 GalT20448T20452 T20501 T20456 H0736 Available Tooling Maintenance Cleaning ProtectingSchedule Shearing Hold-Down Adjustment Rod LubricationBeam Pivot Shaft Support Frame Lubrication Hydraulic System Filling Hydraulic ReservoirFluid Capacity Draining & Re-Filling Hydraulic ReservoirTo drain and re-fill the hydraulic reservoir Beam Alignment To align the beamService TroubleshootingMotor & Electrical Operations Flat Stock Shearing Dies To remove and replace the flat stock shearing diesAngle Iron Shearing Dies To remove the angle iron shearing diesBar Stock Shearing Dies To remove and replace the bar stock shearing diesDisconnect Machine from Power Shearing Table Alignment To reset the position of the limit rings Limit RingsHydraulic Fluid Pressure Electrical Panel Wiring Control Panel Wiring Electrical Panel Wiring Diagram Control Panel Wiring Diagram Electrical Components Wiring Diagram Limit switch wiringMotor Wiring Diagram Motor wiring G0646/G0647 50/65 Ton IronworkerHydraulic System Overview Parts G0646 Upper Front-Half Parts List DescriptionG0647 Upper Front-Half Parts List Upper HalfG0646 Upper Rear-Half Parts List G0647 Upper Rear-Half Parts List DescriptionCabinet G0646 Cabinet G0647 Cabinet Notching Station Punching Station Extension Bar & Tools Label Placement Page Page Warranty and Returns