Grizzly G0646, G0647 owner manual Maintenance, Schedule, Cleaning Protecting

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SECTION 6: MAINTENANCE

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily Check:

•Loose mounting bolts.

•Damaged tooling.

•Worn or damaged wires.

•Operating temperature of hydraulic fluid.

•Any other unsafe condition.

Daily Maintenance:

•Check/fill hydraulic reservoir level.

•Check/fill lubricant in beam one-shot oiler.

•Clean and protect all unpainted surfaces and tooling.

Monthly Maintenance:

•Lubricate as necessary (refer to Lubrication on Page 38).

•Clean built-up grime and debris from inside cabinet and off motor.

Quarterly Maintenance:

•Check/adjust beam alignment.

Annual Maintenance:

•Drain, clean, and re-fill hydraulic system.

G0646/G0647 50/65 Ton Ironworker

Cleaning &

Protecting

Wipe away built-up grime and debris from all sta- tions, tables, and tooling. Clean away any remain- ing material with a solvent or mineral spirits prod- uct such as the cleaner/degreaser from Grizzly shown in Figure 9 on Page 15.

When thoroughly clean and dry, protect the unpainted metal surfaces with an application of products like G96® Gun Treatment, SLIPIT®, or Boeshield® T-9 (see Section 5: Accessories on Page 35 for more details).

At least once a month, open the bottom access panels and clean off debris and grime from the motor, pump, ram assembly, reservoir, and limit stop assemblies.

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Contents 50/65 TON Ironworker Page Table of Contents Introduction Foreword Functional OverviewContact Info Identification G0646 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker G0647 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker Safety Instructions for Machinery G0646/G0647 50/65 Ton Ironworker Additional Safety Instructions for Ironworkers Additional Safety Instructions for Hydraulics 220/440V Operation Power Supply Circuit RequirementsPower Connection Device Circuit Requirements440V Conversion To rewire the Model G0646/G0647 for 440V operationUnpacking SetupSetup Safety Items Needed for SetupInventory Figure Qty Inventory Clean UpFloor Load Placement LocationSite Considerations Moving & Placing Base UnitUsing Machine Mounts Mounting to Shop FloorBolting to Concrete Floors To test run the machine Test RunFactory adjustments that should be verified Recommended AdjustmentsOperation Safety OperationsBasic Controls Motor Stop Button Turns the motor OFF Using the Punching StationOperation Tips PunchingRemoving/Installing Punch Tooling Tools Needed QtyTo remove punch tooling Punch, adapter, retaining ring, Die installed To install punch toolingBolster Mounting Hex Bolts 4 shown Using the Notching Station Removing & Installing Notch DiesNotching Notch Die Clearances To install the notch diesPage To avoid tooling or workpiece breakage Flat Stock ShearingTo shear flat stock To shear bar stock Bar Stock ShearingExtension Bar Angle Iron ShearingMaking a 90 Cut Making a Less Than 90 Cut Adjusting Stroke Length Beam Lubrication Accessories H7379-Tapmatic#1 Gold 16 oz H7380-Tapmatic#1 Gold 1 GalT20448T20452 T20501 T20456 H0736 Available Tooling Maintenance Cleaning ProtectingSchedule Shearing Hold-Down Adjustment Rod LubricationBeam Pivot Shaft Support Frame Lubrication Hydraulic System Filling Hydraulic ReservoirFluid Capacity Draining & Re-Filling Hydraulic ReservoirTo drain and re-fill the hydraulic reservoir To align the beam Beam AlignmentService TroubleshootingMotor & Electrical Operations To remove and replace the flat stock shearing dies Flat Stock Shearing DiesTo remove the angle iron shearing dies Angle Iron Shearing DiesTo remove and replace the bar stock shearing dies Bar Stock Shearing DiesDisconnect Machine from Power Shearing Table Alignment To reset the position of the limit rings Limit RingsHydraulic Fluid Pressure Electrical Panel Wiring Control Panel Wiring Electrical Panel Wiring Diagram Control Panel Wiring Diagram Limit switch wiring Electrical Components Wiring DiagramMotor wiring G0646/G0647 50/65 Ton Ironworker Motor Wiring DiagramHydraulic System Overview Parts Description G0646 Upper Front-Half Parts ListG0647 Upper Front-Half Parts List Half UpperG0646 Upper Rear-Half Parts List Description G0647 Upper Rear-Half Parts ListCabinet G0646 Cabinet G0647 Cabinet Notching Station Punching Station Extension Bar & Tools Label Placement Page Page Warranty and Returns