Grizzly G0646, G0647 owner manual Using the Notching Station, Removing & Installing Notch Dies

Page 27

notching station tips

Notching

The notching station sets up to make notches of varying sizes and shapes in flat bar mild steel stock. The limit stops are adjustable to set the most efficient stroke length for your operation (refer to Page 33).

Stay within the following notching capacities for your machine:

Model G0646

 

Maximum Thickness

516" (8mm)

Maximum Notch Width

138" (35mm)

Maximum Notch Depth

3" (75mm)

Model G0647

 

Maximum Thickness

38" (10mm)

Maximum Notch Width

158" (42mm)

Maximum Notch Depth

4" (100mm)

Using the Notching Station

1.Set the controls to Punch and Inch, then raise the notching die so that you can insert the workpiece.

2.Brush one of the lubricants from Figure 18 on Page 22 or an equivalent onto both sides of the workpiece.

3.Position the workpiece on the table and under the tooling, then use the table guides and other devices to support the workpiece (see Figure 24).

4.Set the controls to Notch and Normal, then turn the motor ON.

5.Stand clear of the machine and use the pedal actuator to perform the notching operation.

Note: When the notching operation is com- plete, the die will automatically raise up out of the workpiece.

Removing & Installing Notch Dies

Tools Needed

Qty

Hex Wrenches 4, 5, 6, 8, 14mm

1 Each

Wrench 19mm

1

Feeler Gauges 1mm, 3mm

1 Each

To remove the notch dies:

 

1.Set the controls to Punch and Inch, raise the die to its uppermost position above the notch- ing station, then turn the motor OFF.

2.DISCONNECT MACHINE FROM POWER!

3.Remove the stripper plates from both sides of the notching station and the front safety guard (see Figure 25).

Front

Safety

Guard

Stripper

Plate

Table Guide

Figure 24. Typical workpiece positioning for the

notching station.

G0646/G0647 50/65 Ton Ironworker

Figure 25. Notching station stripper plate and

front safety guard.

-25-

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Contents 50/65 TON Ironworker Page Table of Contents Introduction Foreword Functional OverviewContact Info Identification G0646 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker G0647 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker Safety Instructions for Machinery G0646/G0647 50/65 Ton Ironworker Additional Safety Instructions for Ironworkers Additional Safety Instructions for Hydraulics 220/440V Operation Power Supply Circuit RequirementsPower Connection Device Circuit Requirements440V Conversion To rewire the Model G0646/G0647 for 440V operationUnpacking SetupSetup Safety Items Needed for SetupInventory Figure Qty Inventory Clean UpFloor Load Placement LocationSite Considerations Moving & Placing Base UnitUsing Machine Mounts Mounting to Shop FloorBolting to Concrete Floors To test run the machine Test RunFactory adjustments that should be verified Recommended AdjustmentsOperation Safety OperationsBasic Controls Motor Stop Button Turns the motor OFF Using the Punching StationOperation Tips PunchingRemoving/Installing Punch Tooling Tools Needed QtyTo remove punch tooling Punch, adapter, retaining ring, Die installed To install punch toolingBolster Mounting Hex Bolts 4 shown Using the Notching Station Removing & Installing Notch DiesNotching Notch Die Clearances To install the notch diesPage To avoid tooling or workpiece breakage Flat Stock ShearingTo shear flat stock To shear bar stock Bar Stock ShearingExtension Bar Angle Iron ShearingMaking a 90 Cut Making a Less Than 90 Cut Adjusting Stroke Length Beam Lubrication Accessories H7379-Tapmatic#1 Gold 16 oz H7380-Tapmatic#1 Gold 1 GalT20448T20452 T20501 T20456 H0736 Available Tooling Maintenance Cleaning ProtectingSchedule Shearing Hold-Down Adjustment Rod LubricationBeam Pivot Shaft Support Frame Lubrication Hydraulic System Filling Hydraulic ReservoirFluid Capacity Draining & Re-Filling Hydraulic ReservoirTo drain and re-fill the hydraulic reservoir To align the beam Beam AlignmentService TroubleshootingMotor & Electrical Operations To remove and replace the flat stock shearing dies Flat Stock Shearing DiesTo remove the angle iron shearing dies Angle Iron Shearing DiesTo remove and replace the bar stock shearing dies Bar Stock Shearing DiesDisconnect Machine from Power Shearing Table Alignment To reset the position of the limit rings Limit RingsHydraulic Fluid Pressure Electrical Panel Wiring Control Panel Wiring Electrical Panel Wiring Diagram Control Panel Wiring Diagram Limit switch wiring Electrical Components Wiring DiagramMotor wiring G0646/G0647 50/65 Ton Ironworker Motor Wiring DiagramHydraulic System Overview Parts Description G0646 Upper Front-Half Parts ListG0647 Upper Front-Half Parts List Half UpperG0646 Upper Rear-Half Parts List Description G0647 Upper Rear-Half Parts ListCabinet G0646 Cabinet G0647 Cabinet Notching Station Punching Station Extension Bar & Tools Label Placement Page Page Warranty and Returns