Grizzly G0647, G0646 owner manual Test Run, To test run the machine

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Test Run

Test run your machine to make sure it runs prop- erly and is ready for regular operation.

The test run consists of verifying the following: 1) The motor powers up and runs correctly, 2) the motor turns the correct direction (machine is not wired out of phase), and 3) the emergency stop button safety feature works correctly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 43.

If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance.

Before starting this machine, make sure you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death!

When the steps below are successful, your iron- worker is ready for operation.

To test run the machine:

1.Make sure you understand the safety instruc- tions at the beginning of the manual and that the machine is setup properly.

2.Make sure all tools and objects used during setup are cleared away from the machine.

3.Check the hydraulic fluid level in the reser- voir and fill it if necessary (refer to Hydraulic System on Page 40 for detailed instruc- tions).

4.Lubricatethebeam(refertoBeamLubrication on Page 34 for detailed instructions).

5.Understand the basic controls and how to use them (refer to Basic Controls on Page 20 for detailed instructions).

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6.Connect the machine to the power source.

7.There are two emergency stop buttons—on the front control panel and below the punch- ing station on the left of the machine. One at a time, push the buttons in, then twist them clockwise so they pop out (see Figure 15). When both buttons pop out, the switches are reset and ready for operation.

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Figure 15. Resetting the Emergency Stop

button.

8.Turn the main power switch to the ON or "l" position—the power lamp should light.

9.Set the controls to Normal, and press the motor start button to turn the machine ON.

10.Verify that the machine is operating correctly by pressing the foot pedal actuator.

—When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises.

—If the motor is running but the beam does not move, the power may be connected out of phase, and the motor will emit a loud, high-pitched whine. Stop the machine IMMEDIATELY, shut off the power source, then swap any two of the three power wires that connect to the motor (refer to Page 56). Repeat Steps 5–9.

—Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always stop the machine and disconnect it from power before inves- tigating or correcting potential problems.

G0646/G0647 50/65 Ton Ironworker

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Contents 50/65 TON Ironworker Page Table of Contents Contact Info IntroductionForeword Functional Overview Identification G0646 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker G0647 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker Safety Instructions for Machinery G0646/G0647 50/65 Ton Ironworker Additional Safety Instructions for Ironworkers Additional Safety Instructions for Hydraulics Power Supply Circuit Requirements Power Connection DeviceCircuit Requirements 220/440V OperationTo rewire the Model G0646/G0647 for 440V operation 440V ConversionSetup Setup SafetyItems Needed for Setup UnpackingInventory Clean Up Inventory Figure QtyPlacement Location Site ConsiderationsMoving & Placing Base Unit Floor LoadBolting to Concrete Floors Using Machine MountsMounting to Shop Floor Test Run To test run the machineRecommended Adjustments Factory adjustments that should be verifiedBasic Controls Operation SafetyOperations Using the Punching Station Operation TipsPunching Motor Stop Button Turns the motor OFFTo remove punch tooling Removing/Installing Punch ToolingTools Needed Qty To install punch tooling Punch, adapter, retaining ring, Die installedBolster Mounting Hex Bolts 4 shown Notching Using the Notching StationRemoving & Installing Notch Dies To install the notch dies Notch Die ClearancesPage Flat Stock Shearing To avoid tooling or workpiece breakageTo shear flat stock Bar Stock Shearing To shear bar stockMaking a 90 Cut Extension BarAngle Iron Shearing Making a Less Than 90 Cut Adjusting Stroke Length Beam Lubrication T20448T20452 T20501 T20456 H0736 AccessoriesH7379-Tapmatic#1 Gold 16 oz H7380-Tapmatic#1 Gold 1 Gal Available Tooling Schedule MaintenanceCleaning Protecting Beam Pivot Shaft Shearing Hold-Down Adjustment RodLubrication Support Frame Lubrication Fluid Capacity Hydraulic SystemFilling Hydraulic Reservoir To drain and re-fill the hydraulic reservoir Draining & Re-Filling HydraulicReservoir Beam Alignment To align the beamMotor & Electrical ServiceTroubleshooting Operations Flat Stock Shearing Dies To remove and replace the flat stock shearing diesAngle Iron Shearing Dies To remove the angle iron shearing diesBar Stock Shearing Dies To remove and replace the bar stock shearing diesDisconnect Machine from Power Shearing Table Alignment Hydraulic Fluid Pressure To reset the position of the limit ringsLimit Rings Electrical Panel Wiring Control Panel Wiring Electrical Panel Wiring Diagram Control Panel Wiring Diagram Electrical Components Wiring Diagram Limit switch wiringMotor Wiring Diagram Motor wiring G0646/G0647 50/65 Ton IronworkerHydraulic System Overview Parts G0646 Upper Front-Half Parts List DescriptionG0647 Upper Front-Half Parts List Upper HalfG0646 Upper Rear-Half Parts List G0647 Upper Rear-Half Parts List DescriptionCabinet G0646 Cabinet G0647 Cabinet Notching Station Punching Station Extension Bar & Tools Label Placement Page Page Warranty and Returns
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