Grizzly G0646, G0647 owner manual To shear flat stock

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To shear flat stock:

1.Set the controls for Punch and Inch, use the foot actuator to raise the top shearing die and make room for the workpiece, then turn the motor OFF.

2.Brush one of the lubricants from Figure 18 on Page 22 or an equivalent onto both sides of the workpiece.

3.Loosen the lock knobs on the flat stock hold- down (see Figure 32), then rotate the shear- ing hold-down adjustment rod to lift the hold- down up enough to clear the workpiece.

Adjustment Rod

Flat Stock

Hold-Down

Lock Knobs

Figure 32. Flat stock hold-down, lock knobs, and

adjustment rod.

4.Position the workpiece under the hold-down and beyond the shearing dies (refer to Figure 31 on Page 28).

5.Tighten the adjustment rod so that the hold- down clamps the workpiece against the shearing table, then re-tighten the lock knobs (see Figure 33).

Note: Use the scored lines in the table to align the workpiece.

Figure 33. Example of flat bar shearing setup.

6.Set the controls for Normal and Notch, start the motor, then use the foot actuator to shear the workpiece.

Note: Make sure the cut piece falls through the rear exit panel and away from the dies so that it does not interfere with the next opera- tion.

Tooling and workpiece could break apart under pressure, sending metal debris toward the opera- tor at a high rate of speed. Always keep all safety guards and access panels in the correct position and secured when perform- ing cutting operations to reduce the risk of this hazard.

G0646/G0647 50/65 Ton Ironworker

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Contents 50/65 TON Ironworker Page Table of Contents Foreword Functional Overview IntroductionContact Info Identification G0646 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker G0647 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker Safety Instructions for Machinery G0646/G0647 50/65 Ton Ironworker Additional Safety Instructions for Ironworkers Additional Safety Instructions for Hydraulics 220/440V Operation Power Supply Circuit RequirementsPower Connection Device Circuit Requirements440V Conversion To rewire the Model G0646/G0647 for 440V operationUnpacking SetupSetup Safety Items Needed for SetupInventory Figure Qty Inventory Clean UpFloor Load Placement LocationSite Considerations Moving & Placing Base UnitMounting to Shop Floor Using Machine MountsBolting to Concrete Floors To test run the machine Test RunFactory adjustments that should be verified Recommended AdjustmentsOperations Operation SafetyBasic Controls Motor Stop Button Turns the motor OFF Using the Punching StationOperation Tips PunchingTools Needed Qty Removing/Installing Punch ToolingTo remove punch tooling Punch, adapter, retaining ring, Die installed To install punch toolingBolster Mounting Hex Bolts 4 shown Removing & Installing Notch Dies Using the Notching StationNotching Notch Die Clearances To install the notch diesPage To avoid tooling or workpiece breakage Flat Stock ShearingTo shear flat stock To shear bar stock Bar Stock ShearingAngle Iron Shearing Extension BarMaking a 90 Cut Making a Less Than 90 Cut Adjusting Stroke Length Beam Lubrication H7379-Tapmatic#1 Gold 16 oz H7380-Tapmatic#1 Gold 1 Gal AccessoriesT20448T20452 T20501 T20456 H0736 Available Tooling Cleaning Protecting MaintenanceSchedule Lubrication Shearing Hold-Down Adjustment RodBeam Pivot Shaft Support Frame Lubrication Filling Hydraulic Reservoir Hydraulic SystemFluid Capacity Reservoir Draining & Re-Filling HydraulicTo drain and re-fill the hydraulic reservoir To align the beam Beam AlignmentTroubleshooting ServiceMotor & Electrical Operations To remove and replace the flat stock shearing dies Flat Stock Shearing DiesTo remove the angle iron shearing dies Angle Iron Shearing DiesTo remove and replace the bar stock shearing dies Bar Stock Shearing DiesDisconnect Machine from Power Shearing Table Alignment Limit Rings To reset the position of the limit ringsHydraulic Fluid Pressure Electrical Panel Wiring Control Panel Wiring Electrical Panel Wiring Diagram Control Panel Wiring Diagram Limit switch wiring Electrical Components Wiring DiagramMotor wiring G0646/G0647 50/65 Ton Ironworker Motor Wiring DiagramHydraulic System Overview Parts Description G0646 Upper Front-Half Parts ListG0647 Upper Front-Half Parts List Half UpperG0646 Upper Rear-Half Parts List Description G0647 Upper Rear-Half Parts ListCabinet G0646 Cabinet G0647 Cabinet Notching Station Punching Station Extension Bar & Tools Label Placement Page Page Warranty and Returns