Grizzly G0647, G0646 owner manual Flat Stock Shearing, To avoid tooling or workpiece breakage

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flat shearing tips

 

 

 

down and through the dies, as shown in Figure 31,

Flat Stock Shearing

 

 

 

 

The workpiece MUST extend through the hold-

 

 

 

 

to avoid sudden unexpected upward movement of

 

 

 

 

The flat stock shearing station is designed to

the workpiece during the cutting operation.

 

 

 

straight or angle cut flat stock or cut one flange

 

 

 

 

 

 

of angle iron stock. Use the adjustable hold-down

 

 

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and table guides for safe and accurate cuts.

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Stay within the following flat stock shearing capac-

 

 

 

 

��������

ities for your machine:

 

 

 

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Model G0646

 

 

 

 

 

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Maximum Thickness w/8" (200mm)

 

 

 

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Workpiece Width

58" (15mm)

 

 

 

 

 

 

Maximum Thickness w/12" (300mm)

 

 

 

 

 

 

Workpiece Width

12" (12mm)

 

 

 

Maximum Thickness for Single Flange

 

 

 

Cut w/3" x 3" (80mm x 80mm)

 

 

 

 

 

 

Angle Iron

38" (10mm)

 

 

 

Model G0647

 

 

 

���������

 

 

 

 

 

 

 

Maximum Shearing

 

 

 

 

 

 

Thickness w/8" (200mm)

 

 

 

 

 

���

Workpiece Width

34" (20mm)

 

 

 

 

Maximum Shearing

 

 

 

 

 

�������

Thickness w/12" (300mm)

 

 

 

 

 

 

Workpiece Width

58" (15mm)

�����

 

 

Maximum Thickness for Single Flange

 

 

 

 

 

Cut w/ 3" x 3" (80mm x 80mm)

 

 

 

 

 

 

Angle Iron

38" (10mm)

 

 

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Figure 31. Flat stock shearing workpiece

To avoid tooling or workpiece breakage and

 

 

position.

the risk of possible injury to the operator,

 

 

 

 

never attempt to cut a workpiece that is not

 

 

 

NOTICE

adequately supported and held in place.

 

 

Never attempt a cutting operation that is

 

To make accurate and safe flat stock cuts,

beyond the capacity of your machine.

 

be sure the table and bottom shearing die

 

 

 

 

are level and even with each other (refer to

 

 

 

 

 

 

 

 

Shearing Table Alignment on Page 49).

 

 

 

 

 

 

 

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G0646/G0647 50/65 Ton Ironworker

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Contents 50/65 TON Ironworker Page Table of Contents Introduction Foreword Functional OverviewContact Info Identification G0646 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker G0647 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker Safety Instructions for Machinery G0646/G0647 50/65 Ton Ironworker Additional Safety Instructions for Ironworkers Additional Safety Instructions for Hydraulics Circuit Requirements Power Supply Circuit RequirementsPower Connection Device 220/440V OperationTo rewire the Model G0646/G0647 for 440V operation 440V ConversionItems Needed for Setup SetupSetup Safety UnpackingInventory Clean Up Inventory Figure QtyMoving & Placing Base Unit Placement LocationSite Considerations Floor LoadUsing Machine Mounts Mounting to Shop FloorBolting to Concrete Floors Test Run To test run the machineRecommended Adjustments Factory adjustments that should be verifiedOperation Safety OperationsBasic Controls Punching Using the Punching StationOperation Tips Motor Stop Button Turns the motor OFFRemoving/Installing Punch Tooling Tools Needed QtyTo remove punch tooling To install punch tooling Punch, adapter, retaining ring, Die installedBolster Mounting Hex Bolts 4 shown Using the Notching Station Removing & Installing Notch DiesNotching To install the notch dies Notch Die ClearancesPage Flat Stock Shearing To avoid tooling or workpiece breakageTo shear flat stock Bar Stock Shearing To shear bar stockExtension Bar Angle Iron ShearingMaking a 90 Cut Making a Less Than 90 Cut Adjusting Stroke Length Beam Lubrication Accessories H7379-Tapmatic#1 Gold 16 oz H7380-Tapmatic#1 Gold 1 GalT20448T20452 T20501 T20456 H0736 Available Tooling Maintenance Cleaning ProtectingSchedule Shearing Hold-Down Adjustment Rod LubricationBeam Pivot Shaft Support Frame Lubrication Hydraulic System Filling Hydraulic ReservoirFluid Capacity Draining & Re-Filling Hydraulic ReservoirTo drain and re-fill the hydraulic reservoir Beam Alignment To align the beamService TroubleshootingMotor & Electrical Operations Flat Stock Shearing Dies To remove and replace the flat stock shearing diesAngle Iron Shearing Dies To remove the angle iron shearing diesBar Stock Shearing Dies To remove and replace the bar stock shearing diesDisconnect Machine from Power Shearing Table Alignment To reset the position of the limit rings Limit RingsHydraulic Fluid Pressure Electrical Panel Wiring Control Panel Wiring Electrical Panel Wiring Diagram Control Panel Wiring Diagram Electrical Components Wiring Diagram Limit switch wiringMotor Wiring Diagram Motor wiring G0646/G0647 50/65 Ton IronworkerHydraulic System Overview Parts G0646 Upper Front-Half Parts List DescriptionG0647 Upper Front-Half Parts List Upper HalfG0646 Upper Rear-Half Parts List G0647 Upper Rear-Half Parts List DescriptionCabinet G0646 Cabinet G0647 Cabinet Notching Station Punching Station Extension Bar & Tools Label Placement Page Page Warranty and Returns