Grizzly G0646, G0647 To install punch tooling, Punch, adapter, retaining ring, Die installed

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4.Loosen the die set screws on both sides of the punch bolster, then lift the die from below and remove it (see Figure 20).

Bolster

Punching Die

Set Screw

(1 of 2 shown)

Figure 20. Punching die removed.

5.Use the spanner wrench to loosen and remove the punch retaining ring, then sepa- rate the punch adapter and die from the ring (see Figure 21).

To install punch tooling:

1.Set the controls to Notch and Inch, use the foot actuator to raise the punch to the upper- most position, then stop the motor.

2.DISCONNECT MACHINE FROM POWER!

3.Move the stripper and safety guard assembly out of the way.

4.Thoroughly clean the punch, die, pressure plate, and bolster, then re-lubricate them to prevent rust.

5.Place the adapter into the retaining ring, then the punch into the adapter (see Figure 21).

6.Center the assembly up against the punch pressure plate, then hand-tighten the retain- ing ring to secure it in place (see Figure 22).

Punch

Assembly

Retaining Ring

Adapter

Punch

Die

 

Pressure

 

 

Plate

Figure 22. Punch, adapter, retaining ring, and

die installed.

Figure 21. Punch assembly removed and

separated.

6.Thoroughly clean any metal debris or grime off the punch, die, pressure plate, and bol- ster.

Note: If you are storing the punch and die, protect them with a light coat of an anti-rust product like G96® Gun Treatment, SLIPIT®, or Boeshield® T-9 (see Section 5: Accessories on Page 35 for more details).

NOTICE

To reduce the risk of tooling breakage, the recommended side clearance between the punch and die is approximately 10% of the material thickness.

G0646/G0647 50/65 Ton Ironworker

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Contents 50/65 TON Ironworker Page Table of Contents Foreword Functional Overview IntroductionContact Info Identification G0646 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker G0647 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker Safety Instructions for Machinery G0646/G0647 50/65 Ton Ironworker Additional Safety Instructions for Ironworkers Additional Safety Instructions for Hydraulics Power Connection Device Power Supply Circuit RequirementsCircuit Requirements 220/440V Operation440V Conversion To rewire the Model G0646/G0647 for 440V operationSetup Safety SetupItems Needed for Setup UnpackingInventory Figure Qty Inventory Clean UpSite Considerations Placement LocationMoving & Placing Base Unit Floor LoadMounting to Shop Floor Using Machine MountsBolting to Concrete Floors To test run the machine Test RunFactory adjustments that should be verified Recommended AdjustmentsOperations Operation SafetyBasic Controls Operation Tips Using the Punching StationPunching Motor Stop Button Turns the motor OFFTools Needed Qty Removing/Installing Punch ToolingTo remove punch tooling Punch, adapter, retaining ring, Die installed To install punch toolingBolster Mounting Hex Bolts 4 shown Removing & Installing Notch Dies Using the Notching StationNotching Notch Die Clearances To install the notch diesPage To avoid tooling or workpiece breakage Flat Stock ShearingTo shear flat stock To shear bar stock Bar Stock ShearingAngle Iron Shearing Extension BarMaking a 90 Cut Making a Less Than 90 Cut Adjusting Stroke Length Beam Lubrication H7379-Tapmatic#1 Gold 16 oz H7380-Tapmatic#1 Gold 1 Gal AccessoriesT20448T20452 T20501 T20456 H0736 Available Tooling Cleaning Protecting MaintenanceSchedule Lubrication Shearing Hold-Down Adjustment RodBeam Pivot Shaft Support Frame Lubrication Filling Hydraulic Reservoir Hydraulic SystemFluid Capacity Reservoir Draining & Re-Filling HydraulicTo drain and re-fill the hydraulic reservoir To align the beam Beam AlignmentTroubleshooting ServiceMotor & Electrical Operations To remove and replace the flat stock shearing dies Flat Stock Shearing DiesTo remove the angle iron shearing dies Angle Iron Shearing DiesTo remove and replace the bar stock shearing dies Bar Stock Shearing DiesDisconnect Machine from Power Shearing Table Alignment Limit Rings To reset the position of the limit ringsHydraulic Fluid Pressure Electrical Panel Wiring Control Panel Wiring Electrical Panel Wiring Diagram Control Panel Wiring Diagram Limit switch wiring Electrical Components Wiring DiagramMotor wiring G0646/G0647 50/65 Ton Ironworker Motor Wiring DiagramHydraulic System Overview Parts Description G0646 Upper Front-Half Parts ListG0647 Upper Front-Half Parts List Half UpperG0646 Upper Rear-Half Parts List Description G0647 Upper Rear-Half Parts ListCabinet G0646 Cabinet G0647 Cabinet Notching Station Punching Station Extension Bar & Tools Label Placement Page Page Warranty and Returns