Grizzly G0647, G0646 owner manual Operations, Operation Safety, Basic Controls

Page 22

SECTION 4: OPERATIONS

Operation Safety

Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine.

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving machinery.

NOTICE

If you have never used this type of machine or equipment before, WE STRONGLY REC- OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

Basic Controls

Refer to Figure 16 and the descriptions below to become familiar with the basic controls of your ironworker.

A	C
	B

E

F

D

G

H

C

I

Figure 16. Basic controls.

A.Main Power Switch: Allows power to flow to the machine—"l" is ON, and "O" is OFF.

B.Power Lamp: Lights when power flows to the machine.

C.Emergency Stop Button: Turns power OFF to the machine, but does not disconnect the machine from power. There are two emer- gency stop buttons—on the main control panel and on the left side of the machine.

D.Electrical Cabinet Door Latch: Allows entry to the electrical cabinet when the main power switch is in the OFF position.

-20-	G0646/G0647 50/65 Ton Ironworker

Image 22

Contents 50/65 TON Ironworker Page Table of Contents Foreword Functional Overview IntroductionContact Info Identification G0646 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker G0647 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker Safety Instructions for Machinery G0646/G0647 50/65 Ton Ironworker Additional Safety Instructions for Ironworkers Additional Safety Instructions for Hydraulics Circuit Requirements Power Supply Circuit RequirementsPower Connection Device 220/440V OperationTo rewire the Model G0646/G0647 for 440V operation 440V ConversionItems Needed for Setup SetupSetup Safety UnpackingInventory Clean Up Inventory Figure QtyMoving & Placing Base Unit Placement LocationSite Considerations Floor LoadMounting to Shop Floor Using Machine MountsBolting to Concrete Floors Test Run To test run the machineRecommended Adjustments Factory adjustments that should be verifiedOperations Operation SafetyBasic Controls Punching Using the Punching StationOperation Tips Motor Stop Button Turns the motor OFFTools Needed Qty Removing/Installing Punch ToolingTo remove punch tooling To install punch tooling Punch, adapter, retaining ring, Die installedBolster Mounting Hex Bolts 4 shown Removing & Installing Notch Dies Using the Notching StationNotching To install the notch dies Notch Die ClearancesPage Flat Stock Shearing To avoid tooling or workpiece breakageTo shear flat stock Bar Stock Shearing To shear bar stockAngle Iron Shearing Extension BarMaking a 90 Cut Making a Less Than 90 Cut Adjusting Stroke Length Beam Lubrication H7379-Tapmatic#1 Gold 16 oz H7380-Tapmatic#1 Gold 1 Gal AccessoriesT20448T20452 T20501 T20456 H0736 Available Tooling Cleaning Protecting MaintenanceSchedule Lubrication Shearing Hold-Down Adjustment RodBeam Pivot Shaft Support Frame Lubrication Filling Hydraulic Reservoir Hydraulic SystemFluid Capacity Reservoir Draining & Re-Filling HydraulicTo drain and re-fill the hydraulic reservoir Beam Alignment To align the beamTroubleshooting ServiceMotor & Electrical Operations Flat Stock Shearing Dies To remove and replace the flat stock shearing diesAngle Iron Shearing Dies To remove the angle iron shearing diesBar Stock Shearing Dies To remove and replace the bar stock shearing diesDisconnect Machine from Power Shearing Table Alignment Limit Rings To reset the position of the limit ringsHydraulic Fluid Pressure Electrical Panel Wiring Control Panel Wiring Electrical Panel Wiring Diagram Control Panel Wiring Diagram Electrical Components Wiring Diagram Limit switch wiringMotor Wiring Diagram Motor wiring G0646/G0647 50/65 Ton IronworkerHydraulic System Overview Parts G0646 Upper Front-Half Parts List DescriptionG0647 Upper Front-Half Parts List Upper HalfG0646 Upper Rear-Half Parts List G0647 Upper Rear-Half Parts List DescriptionCabinet G0646 Cabinet G0647 Cabinet Notching Station Punching Station Extension Bar & Tools Label Placement Page Page Warranty and Returns