Grizzly G0646, G0647 owner manual Table of Contents

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Table of Contents

INTRODUCTION	2
Foreword	2
Contact Info	2
Functional Overview	2
Identification	3
G0646 Machine Data Sheet	4
G0647 Machine Data Sheet	6
SECTION 1: SAFETY	8
Safety Instructions for Machinery	8
Additional Safety Instructions
for Ironworkers	10
Additional Safety Instructions
for Hydraulics	11
SECTION 2: CIRCUIT REQUIREMENTS	12
220/440V Operation	12
440V Conversion	13
SECTION 3: SETUP	14
Setup Safety	14
Items Needed for Setup	14
Unpacking	14
Inventory	15
Clean Up	15
Site Considerations	16
Moving & Placing Base Unit	16
Mounting to Shop Floor	17
Test Run	18
Recommended Adjustments	19
SECTION 4: OPERATIONS	20
Operation Safety	20
Basic Controls	20
Operation Tips	21
Punching	21
Notching	25
Flat Stock Shearing	28
Bar Stock Shearing	30
Extension Bar	31
Angle Iron Shearing	31
Adjusting Stroke Length	33
Beam Lubrication	34

SECTION 5: ACCESSORIES	35
Available Tooling	36
SECTION 6: MAINTENANCE	37
Schedule	37
Cleaning & Protecting	37
Lubrication	38
Hydraulic System	40
Beam Alignment	42
SECTION 7: SERVICE	43
Troubleshooting	43
Flat Stock Shearing Dies	45
Angle Iron Shearing Dies	46
Bar Stock Shearing Dies	47
Shearing Table Alignment	49
Limit Rings	50
Hydraulic Fluid Pressure	50
Electrical Panel Wiring	51
Control Panel Wiring	52
Electrical Panel Wiring Diagram	53
Control Panel Wiring Diagram	54
Electrical Components Wiring Diagram	55
Motor Wiring Diagram	56
Hydraulic System Overview	57
SECTION 8: PARTS	58
Upper Front-Half	58
Upper Rear-Half	61
Cabinet	64
Notching Station	67
Punching Station	68
Extension Bar & Tools	69
Label Placement	70
WARRANTY AND RETURNS	73

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Contents 50/65 TON Ironworker Page Table of Contents Introduction Foreword Functional OverviewContact Info Identification G0646 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker G0647 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker Safety Instructions for Machinery G0646/G0647 50/65 Ton Ironworker Additional Safety Instructions for Ironworkers Additional Safety Instructions for Hydraulics 220/440V Operation Power Supply Circuit RequirementsPower Connection Device Circuit Requirements440V Conversion To rewire the Model G0646/G0647 for 440V operationUnpacking SetupSetup Safety Items Needed for SetupInventory Figure Qty Inventory Clean UpFloor Load Placement LocationSite Considerations Moving & Placing Base UnitUsing Machine Mounts Mounting to Shop FloorBolting to Concrete Floors To test run the machine Test RunFactory adjustments that should be verified Recommended AdjustmentsOperation Safety OperationsBasic Controls Motor Stop Button Turns the motor OFF Using the Punching StationOperation Tips PunchingRemoving/Installing Punch Tooling Tools Needed QtyTo remove punch tooling Punch, adapter, retaining ring, Die installed To install punch toolingBolster Mounting Hex Bolts 4 shown Using the Notching Station Removing & Installing Notch DiesNotching Notch Die Clearances To install the notch diesPage To avoid tooling or workpiece breakage Flat Stock ShearingTo shear flat stock To shear bar stock Bar Stock ShearingExtension Bar Angle Iron ShearingMaking a 90 Cut Making a Less Than 90 Cut Adjusting Stroke Length Beam Lubrication Accessories H7379-Tapmatic#1 Gold 16 oz H7380-Tapmatic#1 Gold 1 GalT20448T20452 T20501 T20456 H0736 Available Tooling Maintenance Cleaning ProtectingSchedule Shearing Hold-Down Adjustment Rod LubricationBeam Pivot Shaft Support Frame Lubrication Hydraulic System Filling Hydraulic ReservoirFluid Capacity Draining & Re-Filling Hydraulic ReservoirTo drain and re-fill the hydraulic reservoir To align the beam Beam AlignmentService TroubleshootingMotor & Electrical Operations To remove and replace the flat stock shearing dies Flat Stock Shearing DiesTo remove the angle iron shearing dies Angle Iron Shearing DiesTo remove and replace the bar stock shearing dies Bar Stock Shearing DiesDisconnect Machine from Power Shearing Table Alignment To reset the position of the limit rings Limit RingsHydraulic Fluid Pressure Electrical Panel Wiring Control Panel Wiring Electrical Panel Wiring Diagram Control Panel Wiring Diagram Limit switch wiring Electrical Components Wiring DiagramMotor wiring G0646/G0647 50/65 Ton Ironworker Motor Wiring DiagramHydraulic System Overview Parts Description G0646 Upper Front-Half Parts ListG0647 Upper Front-Half Parts List Half UpperG0646 Upper Rear-Half Parts List Description G0647 Upper Rear-Half Parts ListCabinet G0646 Cabinet G0647 Cabinet Notching Station Punching Station Extension Bar & Tools Label Placement Page Page Warranty and Returns