Woodstock W1772, W1773 owner manual Standard Safety Instructions

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SAFETY

W1772/W1773 37" Drum Sander

SAFETY

READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper NOTICE operation of the equipment, and/or a situation that may cause damage

to the machinery.

Standard Safety Instructions

1.READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious injury hazards to untrained users.

2.ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye- glasses only have impact resistant lenses—they are NOT safety glasses.

3.ALWAYS WEAR AN NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.

4.ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage.

5.WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip footwear.

6.NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.

Be mentally alert at all times when running machinery.

7.ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood.

8.KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area.

9.MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.

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Contents Drum Sander Page Contents Introduction Woodstock Technical SupportIntroduction Introduction Introduction Introduction Controls and Features Safety Standard Safety InstructionsAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Drum Sanders W1772 Electrical Specifications W1772 Single-Phase OperationElectrical Phase Converter W1773 220V/440V Phase OperationW1773 Electrical Specifications Rewiring W1773 to To rewire the Model W1773 for 440V operation, do these stepsUnpacking SetupItems Needed for Setup InventoryAssembly If you do not hear any scraping sounds go to StepControl panel mounting bolts Machine Placement W1772/W1773 minimum working clearancesMounting to Shop Floor Lifting SanderTo place the sander in a permanent location, do these steps Dust Collection Power ConnectionTo connect the sander to the power source, do these steps Recommended CFM at SanderGear Oil Check To check the gear oil, do these stepsTest Run To test run the drum sander, do these stepsRecommended Adjustments SETGeneral OperationsControl Panel Sanding Drums Start Button Starts the sanding drumsVariable Speed To adjust the conveyor speed, do these stepsDepth of Cut To set the depth of cut, do these stepsSanding Using the Amp Draw MeterTo sand a workpiece, do these steps Sanding Tips Choosing Sandpaper Grit ClassPaper Replacement To change the paper, do these stepsDrum Sander Accessories Cleaning MaintenanceLubrication Step Lubricating gear boxGauge Blocks ServiceTo make the gauge blocks, do these steps Belt Service To adjust V-belt tension, do these stepsBearing Replacement To align the pulleys, do these stepsThat no obstructions prevent bearing lubrication Pages 38Conveyor Tensioning Tracking To tension the conveyor, do these stepsTracking To track the conveyor, do these stepsDrum Adjustments Adjusting Drums Perpendicular to Feed DirectionFront and rear drum Adjustment locations Loosen the front drum pillow bearing lock nuts FigureAdjusting Drum Height & Drum-to-Conveyor Parallelism Rear right sanding drum micro Adjusting knob Loosen the front drum pillow bearing lock nuts ,Pressure roller adjustment Nuts Pressure Roller HeightDust Scoops To adjust a dust scoop, do these stepsScale Pointer Calibration Table Lift ScewsTo adjust the table lift screws, do these steps Marking sprocket tooth ChainW1772/W1773 Wiring Overview Emergency stop bar limit SwitchW1772/W1773 control panel wiring W1772/W1773 Control PanelW1772 Electrical Box 220V, 1-Ph W1772 electrical boxW1772 Electrical Box Wiring 220V, 1-Ph FiguresW1772 sanding drum motor Wiring and start capacitors W1772 Sanding & Feed MotorsW1773 Electrical Box 220V, 3-Phase W1773 Electrical Box Wiring 220V, 3-Phase FiguresW1773 Electrical Box 440V, 3-Phase W1773 440V 3-phase electrical box wiringW1773 Electrical Box Wiring 440V, 3-Phase Figures 66W1773 220V sanding drum motor Wiring W1773 Sanding Drum MotorW1773 220V feed motor wiring W1773 Feed MotorTroubleshooting Moving parts have come to a complete stopMachine Operations Parts Frame Parts BreakdownFrame Parts List PART# DescriptionParts Breakdown Conveyor Parts List Roller & Drum Parts Breakdown XPK55MMicro-Adjustment Breakdown Electrical Components Electrical Parts List CurrentsensorLabel Placement Warranty Registration CommentsBOX BELLINGHAM, WA Warranty