Woodstock W1773, W1772 owner manual Contents

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Contents

INTRODUCTION

INTRODUCTION	2
Woodstock Technical Support	2
W1772 Specificatons	3
W1773 Specifications	5
Controls and Features	7
SAFETY	8
Standard Safety Instructions	8
Additional Safety for Drum Sanders	10
ELECTRICAL	11
W1772 Single-Phase 220V Operation	11
W1772 Electrical Specifications	11
W1773 220V/440V 3-Phase Operation	12
Phase Converter	12
W1773 Electrical Specifications	12
Rewiring W1773 to 440V	13
SETUP	14
Unpacking	14
Items Needed for Setup	14
Inventory	14
Assembly	15
Machine Placement	17
Lifting Sander	18
Mounting to Shop Floor	18
Dust Collection	19
Power Connection	19
Gear Oil Check	20
Test Run	21
Recommended Adjustments	22
OPERATIONS	23
Control Panel	23
General	23
Depth of Cut	24
Variable Speed	24
Using the Amp Draw Meter	25
Sanding	25
Sanding Tips	26
Choosing Sandpaper	27
Paper Replacement	28
Drum Sander Accessories	29

MAINTENANCE		30
General		30
Cleaning		30
Lubrication		30
SERVICE	............................................	32
General		32
Gauge Blocks		32
V-Belt Service		33
Bearing Replacement		34
Conveyor Tensioning & Tracking		36
Drum Adjustments		38
Pressure Roller Height		42
Scale Pointer Calibration		43
Dust Scoops		43
Table Lift Scews		43
W1772/W1773 Wiring Overview		45
W1772/W1773 Control Panel		46
W1772	Electrical Box 220V, 1-Ph	47
W1772	Electrical Box Wiring 220V, 1-Ph ....	48
W1772	Sanding & Feed Motors	49
W1773	Electrical Box 220V, 3-Phase	50
W1773	Electrical Box Wiring 220V, 3-Phase 51
W1773	Electrical Box 440V, 3-Phase	52
W1773	Electrical Box Wiring 440V, 3-Phase 53
W1773	Sanding Drum Motor	54
W1773	Feed Motor	55
Troubleshooting		56
PARTS		58
Frame Parts Breakdown		58
Conveyor Parts Breakdown		60
Conveyor Parts List		61
Roller & Drum Parts Breakdown		62
Micro-Adjustment Breakdown		63
Electrical Components		64
Electrical Parts List		65
Label Placement		66

SAFETY ELECTRICAL

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Contents Drum Sander Page Contents Woodstock Technical Support IntroductionIntroduction Introduction Introduction Introduction Controls and Features Standard Safety Instructions SafetyAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Drum Sanders W1772 Single-Phase Operation W1772 Electrical SpecificationsElectrical W1773 220V/440V Phase Operation Phase ConverterW1773 Electrical Specifications To rewire the Model W1773 for 440V operation, do these steps Rewiring W1773 toInventory SetupItems Needed for Setup UnpackingIf you do not hear any scraping sounds go to Step AssemblyControl panel mounting bolts W1772/W1773 minimum working clearances Machine PlacementLifting Sander Mounting to Shop FloorTo place the sander in a permanent location, do these steps Recommended CFM at Sander Power ConnectionTo connect the sander to the power source, do these steps Dust CollectionTo check the gear oil, do these steps Gear Oil CheckTo test run the drum sander, do these steps Test RunSET Recommended AdjustmentsSanding Drums Start Button Starts the sanding drums OperationsControl Panel GeneralTo set the depth of cut, do these steps To adjust the conveyor speed, do these stepsDepth of Cut Variable SpeedUsing the Amp Draw Meter SandingTo sand a workpiece, do these steps Sanding Tips Grit Class Choosing SandpaperTo change the paper, do these steps Paper ReplacementDrum Sander Accessories Maintenance CleaningLubrication Lubricating gear box StepService Gauge BlocksTo make the gauge blocks, do these steps To adjust V-belt tension, do these steps Belt ServiceTo align the pulleys, do these steps Bearing ReplacementPages 38 That no obstructions prevent bearing lubricationTo tension the conveyor, do these steps Conveyor Tensioning TrackingTo track the conveyor, do these steps TrackingAdjusting Drums Perpendicular to Feed Direction Drum AdjustmentsLoosen the front drum pillow bearing lock nuts Figure Front and rear drum Adjustment locationsAdjusting Drum Height & Drum-to-Conveyor Parallelism Loosen the front drum pillow bearing lock nuts , Rear right sanding drum micro Adjusting knobPressure Roller Height Pressure roller adjustment NutsTable Lift Scews To adjust a dust scoop, do these stepsScale Pointer Calibration Dust ScoopsMarking sprocket tooth Chain To adjust the table lift screws, do these stepsEmergency stop bar limit Switch W1772/W1773 Wiring OverviewW1772/W1773 Control Panel W1772/W1773 control panel wiringW1772 electrical box W1772 Electrical Box 220V, 1-PhFigures W1772 Electrical Box Wiring 220V, 1-PhW1772 Sanding & Feed Motors W1772 sanding drum motor Wiring and start capacitorsW1773 Electrical Box 220V, 3-Phase Figures W1773 Electrical Box Wiring 220V, 3-PhaseW1773 440V 3-phase electrical box wiring W1773 Electrical Box 440V, 3-PhaseFigures 66 W1773 Electrical Box Wiring 440V, 3-PhaseW1773 Sanding Drum Motor W1773 220V sanding drum motor WiringW1773 Feed Motor W1773 220V feed motor wiringMoving parts have come to a complete stop TroubleshootingMachine Operations Frame Parts Breakdown PartsPART# Description Frame Parts ListParts Breakdown Conveyor Parts List XPK55M Roller & Drum Parts BreakdownMicro-Adjustment Breakdown Electrical Components Currentsensor Electrical Parts ListLabel Placement Comments Warranty RegistrationBOX BELLINGHAM, WA Warranty