Woodstock W1773, W1772 owner manual That no obstructions prevent bearing lubrication, Pages 38

Page 37

W1772/W1773 37" Drum Sander

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5. Use a screwdriver to pry and rotate the bearing so it

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mounting Flange

 

 

is horizontal to the bearing-housing mounting flang-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

es, as shown in Figure 43.

 

 

 

 

 

 

 

 

 

6. Slide the bearing out of the bearing housing, as

 

 

 

 

 

 

 

 

 

shown in Figure 44.

 

 

 

 

 

 

 

 

 

7. Remove any metal or abrasives trapped in the bear-

 

 

 

 

 

 

 

 

 

ing grease groove and grease port (see Figure 45),

 

 

 

 

 

 

 

 

 

or contaminants will be pumped into the new bear-

 

 

 

 

 

 

 

 

 

ing when you lubricate it, causing bearing failure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8. Clean and inspect the bearing-housing for cracks,

 

Figure 43. Bearing positioning for

 

 

 

 

 

removal.

burrs, wear, and other damage; replace/repair as

 

 

 

 

 

 

 

 

 

required. The bearing race should rotate inside of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the bearing housing smoothly. If the race is loose or

 

 

 

 

 

 

 

 

Bearing

 

 

 

 

 

wobbles inside of the bearing housing, replace the

 

Housing

 

 

 

 

 

 

 

 

 

 

 

bearing housing (Figure 44).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTICE

 

 

 

 

 

 

 

 

 

 

Make sure the bearing grease hole in the bearing lines

 

 

 

 

 

 

 

 

 

 

up with the grease groove in the bearing housing and

 

 

 

 

 

 

 

 

 

 

that no obstructions prevent bearing lubrication.

 

 

 

 

 

 

 

 

 

 

 

 

Guide Pin

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9.Insert the new bearing into the bearing housing so the set screws and hub are on the same side as the grease Zerk on the bearing housing (Figures 42 and

46).

10.Slide (DO NOT hammer) the bearing housing and bearing onto the drum shaft.

11.Lower the drum and pillow bearing onto the mount- ing studs, and install the flat washers and the nuts. Tighten the nuts in an alternating pattern until snug.

12.Install and tighten the set screws.

13.Wipe the Zerk fitting clean, and lubricate the bear- ing with just enough grease to slightly seep from the dust seal and wipe clean (these bearings are not pre- lubricated). DO NOT over-grease.

14.Repeat Steps 313on all other bearings that need replacement. Always replace both bearings on the same drum.

15.Adjust the drums and pressure rollers as outlined on

Pages 38 & 42.

-35-

Figure 44. Typical removal and installation

bearing positioning.

Grease

Port

Bearing Housing Grease Groove

Figure 45. Typical bearing-bloock grease

groove and grease port.

Bearing

Set

SERVICE

Grease Port

Screw

 

Hub

 

 

Guide Pin

Bearing

 

Race

 

 

 

Figure 46. Key bearing parts

Image 37
Contents Drum Sander Page Contents Woodstock Technical Support IntroductionIntroduction Introduction Introduction Introduction Controls and Features Standard Safety Instructions SafetyAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Drum Sanders W1772 Electrical Specifications W1772 Single-Phase OperationElectrical Phase Converter W1773 220V/440V Phase OperationW1773 Electrical Specifications To rewire the Model W1773 for 440V operation, do these steps Rewiring W1773 toItems Needed for Setup SetupUnpacking InventoryIf you do not hear any scraping sounds go to Step AssemblyControl panel mounting bolts W1772/W1773 minimum working clearances Machine PlacementMounting to Shop Floor Lifting SanderTo place the sander in a permanent location, do these steps To connect the sander to the power source, do these steps Power ConnectionDust Collection Recommended CFM at SanderTo check the gear oil, do these steps Gear Oil CheckTo test run the drum sander, do these steps Test RunSET Recommended AdjustmentsControl Panel OperationsGeneral Sanding Drums Start Button Starts the sanding drumsDepth of Cut To adjust the conveyor speed, do these stepsVariable Speed To set the depth of cut, do these stepsSanding Using the Amp Draw MeterTo sand a workpiece, do these steps Sanding Tips Grit Class Choosing SandpaperTo change the paper, do these steps Paper ReplacementDrum Sander Accessories Cleaning MaintenanceLubrication Lubricating gear box StepGauge Blocks ServiceTo make the gauge blocks, do these steps To adjust V-belt tension, do these steps Belt ServiceTo align the pulleys, do these steps Bearing ReplacementPages 38 That no obstructions prevent bearing lubricationTo tension the conveyor, do these steps Conveyor Tensioning TrackingTo track the conveyor, do these steps TrackingAdjusting Drums Perpendicular to Feed Direction Drum AdjustmentsLoosen the front drum pillow bearing lock nuts Figure Front and rear drum Adjustment locationsAdjusting Drum Height & Drum-to-Conveyor Parallelism Loosen the front drum pillow bearing lock nuts , Rear right sanding drum micro Adjusting knobPressure Roller Height Pressure roller adjustment NutsScale Pointer Calibration To adjust a dust scoop, do these stepsDust Scoops Table Lift ScewsMarking sprocket tooth Chain To adjust the table lift screws, do these stepsEmergency stop bar limit Switch W1772/W1773 Wiring OverviewW1772/W1773 Control Panel W1772/W1773 control panel wiringW1772 electrical box W1772 Electrical Box 220V, 1-PhFigures W1772 Electrical Box Wiring 220V, 1-PhW1772 Sanding & Feed Motors W1772 sanding drum motor Wiring and start capacitorsW1773 Electrical Box 220V, 3-Phase Figures W1773 Electrical Box Wiring 220V, 3-PhaseW1773 440V 3-phase electrical box wiring W1773 Electrical Box 440V, 3-PhaseFigures 66 W1773 Electrical Box Wiring 440V, 3-PhaseW1773 Sanding Drum Motor W1773 220V sanding drum motor WiringW1773 Feed Motor W1773 220V feed motor wiringMoving parts have come to a complete stop TroubleshootingMachine Operations Frame Parts Breakdown PartsPART# Description Frame Parts ListParts Breakdown Conveyor Parts List XPK55M Roller & Drum Parts BreakdownMicro-Adjustment Breakdown Electrical Components Currentsensor Electrical Parts ListLabel Placement Comments Warranty RegistrationBOX BELLINGHAM, WA Warranty