Woodstock W1773, W1772 Using the Amp Draw Meter, Sanding, To sand a workpiece, do these steps

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W1772/W1773 37" Drum Sander

Using the Amp Draw

Meter

The amp draw meter (Figure 26) is used to keep the machine from being overloaded during sanding operations.

As a general rule, always start with a shallow sand- ing depth and carefully increase the sanding depth. Keep the amp load in the green range during operation. Generally, the normal depth of cut is no more than 164" or 0.016" for a 361/2" wide board using coarse sandpaper. DO NOT work your machine in the red zone as shown on the Amperage Load Chart. If operated in the red zone, the motor will lose RPM, the start capacitor will ener- gize, and capacitor or motor damage will occur.

Amp load is directly affected by many factors such as feed rate, depth of cut, wood type, sandpaper grit, and workpiece width.

W1772

Maximum Amp Load

44A

W1773

Maximum Amp Load at 220V

40A

W1773

Maximum Amp Load at 440V

20A

Sanding

To sand a workpiece, do these steps:

1.Adjust the table height according to the instructions in Depth of Cut on Page 24.

2.Start the dust collector, the drum motor, and the feed motor.

3.Feed the workpiece through the sander while stand- ing to the side and monitor the amp meter; if it approaches the maximum amp load, lower the con- veyor table.

4.Run wide stock through two or three times with- out adjusting the table height. Turn the stock 180° between passes to ensure an even cut. Do not sand more than one workpiece at a time side-by-side.

-25-

Figure 26. Amp draw meter.

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Figure 27.W1772 amp load chart.

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Figure 28. W1773 amp load chart.

Close all covers and panels before starting the drum sander. Failure to do so could result in severe personal injury.

DO NOT sand more than one board at a time side-by-side. Minor variations in thickness can cause one board to be propelled by the rapidly spinning sanding drum and ejected from the machine. NEVER stand directly in front of the machine. Failure to do so could result in severe personal injury.

OPERATIONS

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Contents Drum Sander Page Contents Woodstock Technical Support IntroductionIntroduction Introduction Introduction Introduction Controls and Features Standard Safety Instructions SafetyAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Drum Sanders W1772 Single-Phase Operation W1772 Electrical SpecificationsElectrical W1773 220V/440V Phase Operation Phase ConverterW1773 Electrical Specifications To rewire the Model W1773 for 440V operation, do these steps Rewiring W1773 toInventory SetupItems Needed for Setup UnpackingIf you do not hear any scraping sounds go to Step AssemblyControl panel mounting bolts W1772/W1773 minimum working clearances Machine PlacementLifting Sander Mounting to Shop FloorTo place the sander in a permanent location, do these steps Recommended CFM at Sander Power ConnectionTo connect the sander to the power source, do these steps Dust CollectionTo check the gear oil, do these steps Gear Oil CheckTo test run the drum sander, do these steps Test RunSET Recommended AdjustmentsSanding Drums Start Button Starts the sanding drums OperationsControl Panel GeneralTo set the depth of cut, do these steps To adjust the conveyor speed, do these stepsDepth of Cut Variable SpeedUsing the Amp Draw Meter SandingTo sand a workpiece, do these steps Sanding Tips Grit Class Choosing SandpaperTo change the paper, do these steps Paper ReplacementDrum Sander Accessories Maintenance CleaningLubrication Lubricating gear box StepService Gauge BlocksTo make the gauge blocks, do these steps To adjust V-belt tension, do these steps Belt ServiceTo align the pulleys, do these steps Bearing ReplacementPages 38 That no obstructions prevent bearing lubricationTo tension the conveyor, do these steps Conveyor Tensioning TrackingTo track the conveyor, do these steps TrackingAdjusting Drums Perpendicular to Feed Direction Drum AdjustmentsLoosen the front drum pillow bearing lock nuts Figure Front and rear drum Adjustment locationsAdjusting Drum Height & Drum-to-Conveyor Parallelism Loosen the front drum pillow bearing lock nuts , Rear right sanding drum micro Adjusting knobPressure Roller Height Pressure roller adjustment NutsTable Lift Scews To adjust a dust scoop, do these stepsScale Pointer Calibration Dust ScoopsMarking sprocket tooth Chain To adjust the table lift screws, do these stepsEmergency stop bar limit Switch W1772/W1773 Wiring OverviewW1772/W1773 Control Panel W1772/W1773 control panel wiringW1772 electrical box W1772 Electrical Box 220V, 1-PhFigures W1772 Electrical Box Wiring 220V, 1-PhW1772 Sanding & Feed Motors W1772 sanding drum motor Wiring and start capacitorsW1773 Electrical Box 220V, 3-Phase Figures W1773 Electrical Box Wiring 220V, 3-PhaseW1773 440V 3-phase electrical box wiring W1773 Electrical Box 440V, 3-PhaseFigures 66 W1773 Electrical Box Wiring 440V, 3-PhaseW1773 Sanding Drum Motor W1773 220V sanding drum motor WiringW1773 Feed Motor W1773 220V feed motor wiringMoving parts have come to a complete stop TroubleshootingMachine Operations Frame Parts Breakdown PartsPART# Description Frame Parts ListParts Breakdown Conveyor Parts List XPK55M Roller & Drum Parts BreakdownMicro-Adjustment Breakdown Electrical Components Currentsensor Electrical Parts ListLabel Placement Comments Warranty RegistrationBOX BELLINGHAM, WA Warranty