Woodstock W1772, W1773 owner manual Additional Safety for Drum Sanders

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W1772/W1773 37" Drum Sander

Additional Safety for Drum Sanders

SAFETY

READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and fol- lowed. DO NOT risk your safety by not reading!

USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.

1.FEEDING STOCK. Do not stand in the direct path of a workpiece at the infeed end when feed- ing your stock. Never sand more than one piece of stock at a time. DO NOT jam the workpiece into the machine during operation. Firmly grasp the workpiece in both hands and ease it into the machine using light pressure.

2.MINIMUM STOCK DIMENSIONS. Do not sand any stock thinner than 1/16", narrower than 2", or shorter than 9". Do not sand thin stock by using a “dummy” board under your workpiece.

3.SAFETY COVERS. All covers must be closd and in place before starting machine.

4.CLOTHING. Do not wear loose clothing while operating this machine. Roll up or button long sleeves at the cuff.

5.HAND PROTECTION. Do not place hands near, or in contact with, sanding drums during operation. DO NOT allow fingers to get pinched between board and conveyor belt during operation. This may pull the operator’s hand into the machine and cause serious injury or death!

6.INSPECTING WORKPIECES. Always inspect one workpiece at a time for nails, staples, knots, and other imperfections that could be dislodged and thrown from the machine during sanding opera- tions. Do not use workpieces with these defects.

7.DUST COLLECTION SYSTEM. Never operate the sander without an adequate dust collection system in place and running.

8.BE ATTENTIVE. Never leave the machine running unattended.

9.REPLACING SANDING PAPER. Replace sanding paper when it becomes worn or damaged.

10.EXPERIENCING DIFFICULTIES. Any problem, with the exception of conveyor belt tracking, that is concerned with any moving parts or accessories, must be investigated and corrected with the power disconnected, and after all moving parts have come to a complete stop.

11.MAINTENANCE AND ADJUSTMENTS. Never attempt to adjust conveyor belt tracking when the sanding drums are running. Perform machine inspections and maintenance service promptly when called for. Disconnect power before performing maintenance or adjustments to the sander.

12.RESPIRATOR AND SAFETY GLASSES. Always wear a respirator and safety glasses while operating the machine. Dust and chips are created when sanding. Some debris will be ejected, becoming

hazards to the eyes and lungs.

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Contents Drum Sander Page Contents Introduction Woodstock Technical SupportIntroduction Introduction Introduction Introduction Controls and Features Safety Standard Safety InstructionsAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Drum Sanders W1772 Single-Phase Operation W1772 Electrical SpecificationsElectrical W1773 220V/440V Phase Operation Phase ConverterW1773 Electrical Specifications Rewiring W1773 to To rewire the Model W1773 for 440V operation, do these stepsSetup Items Needed for SetupUnpacking InventoryAssembly If you do not hear any scraping sounds go to StepControl panel mounting bolts Machine Placement W1772/W1773 minimum working clearancesLifting Sander Mounting to Shop FloorTo place the sander in a permanent location, do these steps Power Connection To connect the sander to the power source, do these stepsDust Collection Recommended CFM at SanderGear Oil Check To check the gear oil, do these stepsTest Run To test run the drum sander, do these stepsRecommended Adjustments SETOperations Control PanelGeneral Sanding Drums Start Button Starts the sanding drumsTo adjust the conveyor speed, do these steps Depth of CutVariable Speed To set the depth of cut, do these stepsUsing the Amp Draw Meter SandingTo sand a workpiece, do these steps Sanding Tips Choosing Sandpaper Grit ClassPaper Replacement To change the paper, do these stepsDrum Sander Accessories Maintenance CleaningLubrication Step Lubricating gear boxService Gauge BlocksTo make the gauge blocks, do these steps Belt Service To adjust V-belt tension, do these stepsBearing Replacement To align the pulleys, do these stepsThat no obstructions prevent bearing lubrication Pages 38Conveyor Tensioning Tracking To tension the conveyor, do these stepsTracking To track the conveyor, do these stepsDrum Adjustments Adjusting Drums Perpendicular to Feed DirectionFront and rear drum Adjustment locations Loosen the front drum pillow bearing lock nuts FigureAdjusting Drum Height & Drum-to-Conveyor Parallelism Rear right sanding drum micro Adjusting knob Loosen the front drum pillow bearing lock nuts ,Pressure roller adjustment Nuts Pressure Roller HeightTo adjust a dust scoop, do these steps Scale Pointer CalibrationDust Scoops Table Lift ScewsTo adjust the table lift screws, do these steps Marking sprocket tooth ChainW1772/W1773 Wiring Overview Emergency stop bar limit SwitchW1772/W1773 control panel wiring W1772/W1773 Control PanelW1772 Electrical Box 220V, 1-Ph W1772 electrical boxW1772 Electrical Box Wiring 220V, 1-Ph FiguresW1772 sanding drum motor Wiring and start capacitors W1772 Sanding & Feed MotorsW1773 Electrical Box 220V, 3-Phase W1773 Electrical Box Wiring 220V, 3-Phase FiguresW1773 Electrical Box 440V, 3-Phase W1773 440V 3-phase electrical box wiringW1773 Electrical Box Wiring 440V, 3-Phase Figures 66W1773 220V sanding drum motor Wiring W1773 Sanding Drum MotorW1773 220V feed motor wiring W1773 Feed MotorTroubleshooting Moving parts have come to a complete stopMachine Operations Parts Frame Parts BreakdownFrame Parts List PART# DescriptionParts Breakdown Conveyor Parts List Roller & Drum Parts Breakdown XPK55MMicro-Adjustment Breakdown Electrical Components Electrical Parts List CurrentsensorLabel Placement Warranty Registration CommentsBOX BELLINGHAM, WA Warranty
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