Omega Engineering JD 4045, 185-210 DUS manual 29 P/N

Page 28

SYMPTOM

CAUSE

REMEDY

 

Out of fuel

Check fuel level and add fuel if necessary.

 

 

 

 

Fuel filter restricted.

Change fuel filter.

 

 

a. Engine collant level low; add coolant.

 

 

b. Compressor oil and radiator flow

 

 

restricted; clean coolers.

 

 

c. Fan belts slipping or broken; repair or

Machine shuts

Safety shutdown switches

replace.

d. Compressor oil low; add oil.

down with air

activated.

e. Engine oil level low; add oil.

demand present.

 

 

f. Compressor oil filter restricted; change

 

 

 

 

the filter.

 

 

g. Engine oil filter restricted; change the

 

 

filter.

 

Defective safety shutdown

Check the shutdown switches.

 

switch.

 

 

 

Thermostatic valve

Clean or replace the thermostatic

 

malfunctioning.

element.

 

Defective gauge.

Replace the gauge.

 

Air demand too great.

Check service lines for leaks or open

Machine will not

valves.

 

 

a. Check to see fit the blowdown valve is

build up pressure

Blowdown valve open.

getting a pilot signal.

 

 

b. Repair or service valve.

 

Faulty coupling.

Replace the coupling.

 

Defective gauge.

Replace the gauge.

With no demand

Air cylinder not fully

a. Check for restrictions in the control

lines.

the compressor

extending.

 

b. Repair or replace control air cylinder.

builds excessive

 

 

 

c. Check that the inlet valve is closing.

pressure.

 

Pressure regulator not

a. Adjust the regulator

 

 

properly adjusted or faulty.

b. Repair or replace the regulator.

 

Compressor undersized for

Recheck maximum air requirement.

 

the air requirement.

 

 

 

Engine speed low.

Check speed and adjust as necessary.

Insufficent air

 

a. Check air filter for dirt and make sure

 

the indicator is working.

delivery

Air intake restricted

b. Look for obstructions in the filter and

 

inlet piping.

 

 

 

 

c. Check that the inlet valve is opening

 

 

fully.

 

Faulty drive coupling.

Replace the coupling.

29 P/N: 307271

Image 28
Contents Omega Tool Serial Number Model Number 06/17/2008 MCMPage Table of Contents Page Introduction OWNER’S ResponsibilityAIR Compressor Safety Precautions User Modification Tampering with Noise Control System ProhibitedSafety ParkingBefore Starting the Compressor Compressor USE and Compressed AIRServicing LiftingIntroduction DescriptionRotary Compressor Components Engine Components Chassis EnclosureInstrument Panel Door FrameStarting Procedure Emergency Shutdown ProcedureRoutine Shutdown Procedure OperationMaintenance Engine Fuel SpecificationsCold Weather Fuel 15 P/NEngine Cooling Specifications OIL Filter ReplacementEngine OIL and Filter MixturesRadiator Pressure CAP RadiatorCompressor OIL Coolant LevelCompressor OIL Specifications Compressor OIL Filter 19 P/NElement Replacement Compressor & Engine AIR Filter MaintenanceElement Inspection Belts & Belt Adjustment Cleaning OilthermostatSeparator Element Replacement Compressor OIL Thermostatic ValveAdjustment CONTROLS-OPERATION and AdjustmentsIdle Speed Adjustment Procedures Battery Pressure Regulator AdjustmentRated Speed Adjustment InstrumentsMaintenance Schedule Daily OperationMaintenance Schedule Chart 25 P/NProcedure for Ordering Parts Compressor AIR Filter ElementTroubleshooting Troubleshooting27 P/N Troubleshooting Chart Symptom Cause Remedy29 P/N Clean or replace the element Boss INDUSTRIES, INC Genesis Drive LAPORTE, Warranty31 P/N Summary of Main Warranty Provisions WARRANTY/RETURN Goods Instructions Warranty Claims Preparation of Part ReturnReturn or Warranty Claims Filing Procedures 33 P/NGeneral Damage in TransitScrew Compressor AIR-END Exchange Program 35 P/NPage Section Assembly Drawings 37 P/NFrame & PARTS, Omega 185-210 DUS Engine & PARTS, Omega 185-210 DUSCompressor & PARTS, Omega 185-210 DUS Coolers & PARTS, Omega 185-210 DUS39 P/N REV Description Date ENG Revision HistoryBRACKET,ASSY ENG. AIR Cleaner SWITCH, Press 18# N.O /8MNPTSWITCH, Temp 220 F NC Gold Contacts SENDER, Coolant Temperature 3/841 P/N 307271 CONNECTOR, 1 Mjic X 1 Mnpt CONNECTOR, Male 1/4 T X 1/4 DCONNECTOR, 1/4 Mnpt X 1/4 Tube 200PSI DEG RELIEF, 1/2 NPT 175 PSIBRACKET, Battery Hold Down BOLT, Battery Hold DownBATTERY, 12VOLT 650CCA a VALVE, Service 1 X 3/4-Y Vented45 P/N LA PORTE,PANEL, DUS Rear Access PANEL, DUS OIL Fill AccessLatch ADJ Lever C2-33-35 WASHER, Flat Wide 1/4 SS47 P/N John Deere 4045 DF Engine