Omega Engineering JD 4045, 185-210 DUS manual Compressor OIL Filter, 19 P/N

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CAUTION

DO NOT REPLACE FILL CAP WITH A PIPE CAP; SERIOUS INJURY OR DAMAGE COULD RESULT. THE THREADS ARE DIFFERENT. ALWAYS ENSUREA STRAIGHT THREAD FILL CAP IS USED.

CHANGING COMPRESSOR OIL

1.Oil and air filter will help prolong oil life. If the oil appears dirty or it has a foul smell it should be replaced.

2.Change compressor oil and filter every 500 hours.

3.Remove fill cap and drain oil from the bottom of the air/oil receiver. Oil will drain more quickly and completely if it is warm from operation.

4.Close all drains and replace oil with fresh oil to proper level. Replace fill cap and run the unit briefly to see if more oil needs to be added and to ensure there or no leaks.

COMPRESSOR OIL FILTER

The oil filter in the compressor lubrication system is of the full flow spin-on canister type. Initially the filter should be replaced after the first 50 hours, then every 500 hours or sooner if indicated. A dirty filter can restrict oil flow, causing high oil temperature condition, which will result in a unit shutdown.

CAUTION

SUBSTITUTE FILTERS MAY HAVE INADEQUATE WORKING PRESSURE LIMITS, RESULTING IN ELEMENT LEAKAGE OR RUPTURE. REPLACEMENT FILTERS MUST BE THE SAME QUALITY AND TYPES AS THE ORIGINAL BOSS AIR COMPRESSORS FILTER.

COMPRESSOR OIL FILTER REPLACEMENT

1.Using a strap wrench, remove the old element and o-ring.

2.Clean o-ring seating surface.

3.Apply a light film of oil to the new o-ring.

4.Hand tighten new element until new o-ring is seated in the o-ring groove.

5.Continue tightening element by hand an additional ½ to ¾ turn.

6.Restart machine and check for leaks.

CAUTION

MECHANICAL OVER-TIGHTENING MAY DISTORT THE THREADS OR DAMAGE THE FILTER ELELMENT SEAL.

19 P/N: 307271

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Contents Omega Tool Serial Number Model Number 06/17/2008 MCMPage Table of Contents Page Introduction OWNER’S ResponsibilityAIR Compressor Safety Precautions User Modification Tampering with Noise Control System ProhibitedBefore Starting the Compressor SafetyParking Compressor USE and Compressed AIRServicing LiftingDescription IntroductionRotary Compressor Components Engine Components Instrument Panel Door ChassisEnclosure FrameRoutine Shutdown Procedure Starting ProcedureEmergency Shutdown Procedure OperationCold Weather Fuel MaintenanceEngine Fuel Specifications 15 P/NEngine OIL and Filter Engine Cooling SpecificationsOIL Filter Replacement MixturesCompressor OIL Radiator Pressure CAPRadiator Coolant LevelCompressor OIL Specifications Compressor OIL Filter 19 P/NCompressor & Engine AIR Filter Maintenance Element ReplacementElement Inspection Separator Element Replacement Belts & Belt AdjustmentCleaning Oilthermostat Compressor OIL Thermostatic ValveCONTROLS-OPERATION and Adjustments AdjustmentIdle Speed Adjustment Procedures Rated Speed Adjustment BatteryPressure Regulator Adjustment InstrumentsMaintenance Schedule Daily OperationMaintenance Schedule Chart 25 P/NProcedure for Ordering Parts Compressor AIR Filter ElementTroubleshooting Troubleshooting27 P/N Troubleshooting Chart Symptom Cause Remedy29 P/N Clean or replace the element Warranty Boss INDUSTRIES, INC Genesis Drive LAPORTE,31 P/N Summary of Main Warranty Provisions Return or Warranty Claims Filing Procedures WARRANTY/RETURN Goods InstructionsWarranty Claims Preparation of Part Return 33 P/NGeneral Damage in TransitScrew Compressor AIR-END Exchange Program 35 P/NPage Section Assembly Drawings 37 P/NCompressor & PARTS, Omega 185-210 DUS Frame & PARTS, Omega 185-210 DUSEngine & PARTS, Omega 185-210 DUS Coolers & PARTS, Omega 185-210 DUS39 P/N REV Description Date ENG Revision HistorySWITCH, Temp 220 F NC Gold Contacts BRACKET,ASSY ENG. AIR CleanerSWITCH, Press 18# N.O /8MNPT SENDER, Coolant Temperature 3/841 P/N 307271 CONNECTOR, 1/4 Mnpt X 1/4 Tube 200PSI DEG CONNECTOR, 1 Mjic X 1 MnptCONNECTOR, Male 1/4 T X 1/4 D RELIEF, 1/2 NPT 175 PSIBATTERY, 12VOLT 650CCA a BRACKET, Battery Hold DownBOLT, Battery Hold Down VALVE, Service 1 X 3/4-Y Vented45 P/N LA PORTE,Latch ADJ Lever C2-33-35 PANEL, DUS Rear AccessPANEL, DUS OIL Fill Access WASHER, Flat Wide 1/4 SS47 P/N John Deere 4045 DF Engine