Omega Engineering 185-210 DUS manual QTY Part Number Description, ENGINE, JD4045 W SAE-A AUX Drive

Page 39

 

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Parts List

 

 

 

 

 

 

 

Parts List

 

 

 

ITEM

QTY

PART NUMBER

 

DESCRIPTION

 

 

ITEM

QTY

PART NUMBER

 

DESCRIPTION

 

 

1

1

307207

ENGINE, JD4045 W SAE-A AUX DRIVE

 

38

1

156-35136

FAN,20 IN PUSHER (METAL) (O)

 

 

2

1

150-90729

MOUNT, ENGINE FR RH (O) (REV E)

 

39

1

304934

SPACER, FAN JD 3 3/4" LG.

 

 

3

1

150-90665

MOUNT, ENGINE FR LH (O) (REV D)

 

 

40

4

938816-350

WASHER, LOC 16MM

 

 

4

2

150-90673

MOUNT,ENGINE REAR (O)

 

 

41

1

980704-012M

ELBOW, HYD 1/8 MNPT X 1/4 TUBE SWVL

 

5

2

302764

ISOLATOR, VIBRATION 1000 LB 185-210

 

 

 

 

W/HOLE

 

 

 

6

1

154-90975

COUPLING, FLEX. 185-250

 

 

42

3

929104-100

BOLT, HEX GR5 1/4-20 X 1

 

 

7

2

980100-250

CLAMP, EXHAUST 2 1/2

 

 

 

43

2

937808-125

WASHER, LOC GR8 1/2

 

D

8

1

302423-100

CAP, RAIN 2 1/2

 

 

 

44

1

924604-164

NUT, JAM 1/4-28

 

9

1

158-65476

TUBE, INTAKE 90DG 2 1/2 185DRG

 

 

45

4

938206-071

WASHER, FLAT GR8 3/8

 

 

 

 

 

 

10

1

150-90666

BRACKET,ASSY ENG. AIR CLEANER

 

46

4

925506-198

NUT, NYLOC GR8 3/8-16

 

 

11

1

302015

BAND, AIR FILTER MTG 7.18

 

 

47

1

301834

SWITCH, PRESS 18# N.O. 1/8MNPT

 

 

12

1

158-65921

EXHAUST ELBOW ASSY

 

 

 

48

4

929806-250

BOLT, HEX GR8 3/8-16 X 2 1/2

 

 

13

1

158-65875

BRACKET MUFFLER (REV C)

 

 

49

6

925305-283

NUT, WHIZ LOCK 5/16-18

 

 

14

1

120-34188

CLAMP, MUFFLER MOUNTING 6 1/2

 

 

50

4

929705-100

BOLT, WHIZLOCK GR5 5/16-18 X 1

 

 

15

1

303150

SWITCH, TEMP 220 F NC GOLD CONTACTS

51

2

929705-150

BOLT, WHIZLOCK GR5 5/16-18 X 1 1/2

 

 

16

1

123-33230

SENDER, COOLANT TEMPERATURE 3/8

 

52

1

300853

INDICATOR, AIR FILTER 25"H2O

 

 

17

1

123-19735

SENDER, OIL PRESSURE

 

 

 

53

1

960402-012

NIPPLE, HYD HEX 1/8

 

 

18

1

907602-015

BUSHING, RED 1/2 X 3/8 GAL

 

 

54

1

301104-325

HOSE, HUMP RED 3 X 2 1/2

 

 

19

1

922102-015

NIPPLE, PIPE 1/8 X 1 1/2 GAL SCH40

 

 

55

3

924304-145

NUT, NYLOC GR5 1/4-20

 

 

20

1

901115-005

ELBOW, PIPE STREET 1/8 GAL

 

 

56

1

304072

FILTER, AIR 7 IN STR PLASTIC

 

 

21

1

902415-005

TEE, PIPE 1/8 GAL 150PSI

 

 

 

57

2

120-28144

CLAMP, EXHAUST HALF

 

 

22

2

929808-125

BOLT, HEX GR8 1/2-13 X 1 1/4

 

 

58

1

126-28145

GASKET,EXHAUST-JD

 

 

23

1

924404-145

NUT, NYLOC GR5 1/4-28

 

 

 

59

1

124-65589

MUFFLER, 185-210-250 JD02

 

 

24

2

305891

SPACER, ENGINE FRONT OMEGA TOOL

60

1

121-90614

TUBE, EXHAUST 250

 

 

 

 

 

JD4045 (REV 1)

 

 

 

61

4

300033-250

CLAMP, AIR INLET HOSE 2 1/2

 

 

25

2

120-16832

WASHER, SNUBBING .531 ID (B)

 

 

62

1

928008-200

BOLT, HEX 8MM X 20MM GR8.8

 

 

26

2

929808-300

BOLT, HEX GR8 1/2-13 X 3

 

 

63

1

928010-350

BOLT, HEX 10MM X 35MM GR8.8

 

 

27

2

925508-262

NUT, NYLOC GR8 1/2-13

 

 

 

64

1

938810-220

WASHER, LOC 10MM

 

 

28

4

938208-112

WASHER, FLAT GR8 1/2

 

 

 

65

8

929806-075

BOLT, HEX GR8 3/8-16 X 3/4

 

 

29

1

120-36345

CYLINDER, AIR ENGINE SPEED

 

 

66

8

937806-094

WASHER, LOC GR8 3/8

 

 

30

1

120-19071

BALL JOINT, 1/4-28 THRD

 

 

 

67

.187

104-62024

HOSE, 2 1/2 ID

 

 

 

31

1

158-36347

BRACKET,PIVOT AIR CYLINDER

 

 

 

FT

 

 

 

 

 

32

1

307055

BRACKET, AIR CYLINDER

 

 

 

68

1

300112

CLAMP, HOSE 1 3/16 I.D.

 

C 33

4

929216-350

BOLT, HEX GR10.9 16MM X 35MM

 

 

69

4

938605-071

WASHER, FLAT GR5 5/16

 

 

34

8

929212-300

BOLT, HEX 12MM X 30MM GR 10.9

 

 

NS

1

300033-300

CLAMP, AIR INLET 3

 

 

35

8

938812-250

WASHER, LOC 12MM

 

 

 

NS

1 FT

101-13092

TUBING, BUNDYWELD 1/4 OD X .028

 

 

36

5

938808-200

WASHER, LOC 8MM

 

 

 

NS

1

123-65483

HARNESS, ENGINE DF 4045

 

 

37

4

929208-120

BOLT, HEX 8MM X 120MM GR 10.9

 

 

NS

1

230-34507

INJECTOR, RETURN FUEL

 

 

 

 

 

 

 

52

 

 

 

 

 

 

 

 

 

 

 

 

 

 

53

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

54

 

 

 

 

 

 

 

 

 

 

 

 

 

49

 

 

 

 

56

 

7

60

 

 

 

 

 

 

61

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

59

 

 

 

 

 

 

 

9

 

 

 

61

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

61

 

 

 

 

 

 

 

 

 

 

 

 

 

 

67

 

 

 

 

 

14

 

 

 

 

 

 

 

 

61

64

 

 

 

62

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

 

10

49

12

 

 

49

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

50

57

 

 

 

36

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

34

 

 

 

58

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

51

50

 

 

 

 

 

 

 

35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

65

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

66

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

47

6

 

 

 

 

 

 

 

39

 

 

 

 

 

 

 

 

 

 

 

 

38

18

 

 

 

 

17

 

 

 

 

 

 

 

 

 

 

 

 

26

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

 

 

36

 

 

 

 

 

 

 

 

 

D

C

B

 

 

37

 

 

 

 

22

 

 

 

43

 

 

 

 

28

 

 

 

 

40

 

22

 

 

 

 

 

 

33

 

40

 

 

2

68

28

 

 

 

 

 

33

 

 

 

 

48

55

 

24

45

3

A

69

 

 

 

 

 

 

46

24

 

 

 

 

 

 

NOTE:

 

 

 

 

PORT CALLOUTS REFRENCED ON

 

 

 

HOSE SYSTEM & PARTS DRAWING

 

8

7

6

5

 

 

 

 

 

 

 

25

 

 

 

 

23

30

19

 

35

 

 

 

 

 

 

 

 

 

 

 

42

 

 

20

 

34

 

 

 

 

29

 

 

 

 

4

 

 

 

 

 

 

44

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

PORT "A"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42

41

27

 

 

 

 

 

32

31

55

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

Rev. Num. Rev. Date Released For

 

 

EN Num.

 

 

DO NOT SCALE

 

THIS DRAWING AND ALL

DRAWN

2/8/2008

R

BOSS INDUSTRIES

 

 

TOLERANCES

 

MCM

 

 

 

UNLESS NOTED

 

INFORMATION THEREIN IS

CHECKED

 

 

1761 GENESIS DR.

 

 

MACHINED SURFACES

THE PROPERTY OF BOSS

 

 

 

LA PORTE, IN 46350

 

 

NOMINAL DIM.

 

INDUSTRIES, INC., IS CON-

 

 

 

 

 

0.000 TO 1.000

`.010

FIDENTIAL AND MUST NOT

 

TITLE

 

 

 

 

 

1.001 TO 5.000

`.015

BEMADE PUBLIC OR

 

 

 

 

 

 

 

COPIED. IT IS LOANED

 

 

 

 

 

 

 

 

 

PATH

ENGINE & PARTS, OMEGA 185-210 DUS

 

 

5.001 TO 10.000

`.020

SUBJECT TO RETURN UPON

 

 

10.001 & OVER

`.025

DEMAND, IS NOT TO BE

G:\Inventor 9.0\ 100K-200k SUB BILL

 

 

 

 

 

UNMACHIINED SURFACES

USED DIRECTLY OR IN-

MATERIAL

SIZE

DWG NO

 

REV

 

 

 

 

DIRECTLY IN ANYWAY DE-

 

 

 

 

FRACTIONAL

`1/16

TRIMENTIAL TO THE IN-

 

D

100634-999

 

0

 

 

DECIMAL

`.03

TEREST OF BOSS INDUS-

 

 

 

 

ANGULAR

`1~

TRIES, INC.

 

SCALE

 

SHEET 1

OF 1

 

 

4

 

3

 

1=8

 

 

 

 

 

2

 

 

1

40

P/N: 307271

Image 39
Contents Serial Number Model Number 06/17/2008 MCM Omega ToolPage Table of Contents Page OWNER’S Responsibility IntroductionAIR Compressor Safety Precautions Tampering with Noise Control System Prohibited User ModificationCompressor USE and Compressed AIR SafetyParking Before Starting the CompressorLifting ServicingDescription IntroductionRotary Compressor Components Engine Components Frame ChassisEnclosure Instrument Panel DoorOperation Starting ProcedureEmergency Shutdown Procedure Routine Shutdown Procedure15 P/N MaintenanceEngine Fuel Specifications Cold Weather FuelMixtures Engine Cooling SpecificationsOIL Filter Replacement Engine OIL and FilterCoolant Level Radiator Pressure CAPRadiator Compressor OILCompressor OIL Specifications 19 P/N Compressor OIL FilterCompressor & Engine AIR Filter Maintenance Element ReplacementElement Inspection Compressor OIL Thermostatic Valve Belts & Belt AdjustmentCleaning Oilthermostat Separator Element ReplacementCONTROLS-OPERATION and Adjustments AdjustmentIdle Speed Adjustment Procedures Instruments BatteryPressure Regulator Adjustment Rated Speed AdjustmentDaily Operation Maintenance Schedule25 P/N Maintenance Schedule ChartCompressor AIR Filter Element Procedure for Ordering PartsTroubleshooting Troubleshooting27 P/N Symptom Cause Remedy Troubleshooting Chart29 P/N Clean or replace the element Warranty Boss INDUSTRIES, INC Genesis Drive LAPORTE,31 P/N Summary of Main Warranty Provisions 33 P/N WARRANTY/RETURN Goods InstructionsWarranty Claims Preparation of Part Return Return or Warranty Claims Filing ProceduresDamage in Transit General35 P/N Screw Compressor AIR-END Exchange ProgramPage 37 P/N Section Assembly DrawingsCoolers & PARTS, Omega 185-210 DUS Frame & PARTS, Omega 185-210 DUSEngine & PARTS, Omega 185-210 DUS Compressor & PARTS, Omega 185-210 DUSREV Description Date ENG Revision History 39 P/NSENDER, Coolant Temperature 3/8 BRACKET,ASSY ENG. AIR CleanerSWITCH, Press 18# N.O /8MNPT SWITCH, Temp 220 F NC Gold Contacts41 P/N 307271 RELIEF, 1/2 NPT 175 PSI CONNECTOR, 1 Mjic X 1 MnptCONNECTOR, Male 1/4 T X 1/4 D CONNECTOR, 1/4 Mnpt X 1/4 Tube 200PSI DEGVALVE, Service 1 X 3/4-Y Vented BRACKET, Battery Hold DownBOLT, Battery Hold Down BATTERY, 12VOLT 650CCA aLA PORTE, 45 P/NWASHER, Flat Wide 1/4 SS PANEL, DUS Rear AccessPANEL, DUS OIL Fill Access Latch ADJ Lever C2-33-3547 P/N John Deere 4045 DF Engine