Omega Engineering 185-210 DUS, JD 4045 manual Troubleshooting Chart, Symptom Cause Remedy

Page 27

5.2 TROUBLESHOOTING CHART

The information contained in the troubleshooting chart has been compiled from field report data and factory experience. It contains symptoms and usual causes for the report data and factory experience. It contains symptoms and usual causes for the described problems; however, do not assume that these are the only problems that may occur. All available data concerning the trouble should be systematically analyzed. Before undertaking any repairs or component replacement procedures, a detailed visual inspection is worth performing for almost all problems and may avoid unnecessary additional damage to the machine.

•Check for loose wiring.

•Check for damaged piping.

•Check for parts damaged by hear or an electrical short circuit, usually apparent by discoloration or a burnt odor.

Should your problem persist after making the recommended checks, consult your nearest Boss Air Compressor distributor or the Boss Air Compressor factory by calling 1-800-635-6587 or (219) 324- 7776.

SYMPTOM

CAUSE

REMEDY

 

Faulty battery connections.

Check the battery terminals for tightness

 

and corrosion.

 

 

 

Low battery voltage.

a. Check voltage and charge or replace

Machine will not

the battery.

 

b. Unit may be jump-started.

crank.

Faulty ignition switch.

Replace the switch.

 

Starter solenoid connections

Clean and tighten connections.

 

are loose or corroded.

 

 

 

Faulty starter solenoid or

Repair or replace the faulty components.

 

starter.

 

 

 

No fuel.

a. Check fuel level and add if necessary.

 

b. If the unit has ran out of fuel it may be

 

 

necessary to prime the fuel system.

 

Air in the fuel system

a. Check fuel line connections and

Machine cranks,

tighten or repair.

 

b. Prime the fuel system.

but will not start.

 

Defective safety bypass

Replace the switch.

 

switch.

 

 

 

Fuel solenoid inoperative.

a. With ignition and safety bypass on,

 

check for voltage at the solenoid.

 

 

b. Check safety switches.

28

P/N: 307271

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Contents Serial Number Model Number 06/17/2008 MCM Omega ToolPage Table of Contents Page OWNER’S Responsibility IntroductionAIR Compressor Safety Precautions Tampering with Noise Control System Prohibited User ModificationCompressor USE and Compressed AIR SafetyParking Before Starting the CompressorLifting ServicingDescription IntroductionRotary Compressor Components Engine Components Frame ChassisEnclosure Instrument Panel DoorOperation Starting ProcedureEmergency Shutdown Procedure Routine Shutdown Procedure15 P/N MaintenanceEngine Fuel Specifications Cold Weather FuelMixtures Engine Cooling SpecificationsOIL Filter Replacement Engine OIL and FilterCoolant Level Radiator Pressure CAPRadiator Compressor OILCompressor OIL Specifications 19 P/N Compressor OIL FilterCompressor & Engine AIR Filter Maintenance Element ReplacementElement Inspection Compressor OIL Thermostatic Valve Belts & Belt AdjustmentCleaning Oilthermostat Separator Element ReplacementCONTROLS-OPERATION and Adjustments AdjustmentIdle Speed Adjustment Procedures Instruments BatteryPressure Regulator Adjustment Rated Speed AdjustmentDaily Operation Maintenance Schedule25 P/N Maintenance Schedule ChartCompressor AIR Filter Element Procedure for Ordering PartsTroubleshooting Troubleshooting27 P/N Symptom Cause Remedy Troubleshooting Chart29 P/N Clean or replace the element Warranty Boss INDUSTRIES, INC Genesis Drive LAPORTE,31 P/N Summary of Main Warranty Provisions 33 P/N WARRANTY/RETURN Goods InstructionsWarranty Claims Preparation of Part Return Return or Warranty Claims Filing ProceduresDamage in Transit General35 P/N Screw Compressor AIR-END Exchange ProgramPage 37 P/N Section Assembly DrawingsCoolers & PARTS, Omega 185-210 DUS Frame & PARTS, Omega 185-210 DUSEngine & PARTS, Omega 185-210 DUS Compressor & PARTS, Omega 185-210 DUSREV Description Date ENG Revision History 39 P/NSENDER, Coolant Temperature 3/8 BRACKET,ASSY ENG. AIR CleanerSWITCH, Press 18# N.O /8MNPT SWITCH, Temp 220 F NC Gold Contacts41 P/N 307271 RELIEF, 1/2 NPT 175 PSI CONNECTOR, 1 Mjic X 1 MnptCONNECTOR, Male 1/4 T X 1/4 D CONNECTOR, 1/4 Mnpt X 1/4 Tube 200PSI DEGVALVE, Service 1 X 3/4-Y Vented BRACKET, Battery Hold DownBOLT, Battery Hold Down BATTERY, 12VOLT 650CCA aLA PORTE, 45 P/NWASHER, Flat Wide 1/4 SS PANEL, DUS Rear AccessPANEL, DUS OIL Fill Access Latch ADJ Lever C2-33-3547 P/N John Deere 4045 DF Engine
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