Omega Engineering 185-210 DUS, JD 4045 manual Clean or replace the element

Page 29

SYMPTOM

CAUSE

REMEDY

 

Oil reserve over filled.

Drain to the proper level.

 

Leak in the compressor oil

Check all piping lines and connections;

 

system.

repair as necessary.

Excessive

Oil scavenge line not removing

a. Check scavenge line and its check

valve for restrictions; clear as necessary.

compressor oil

the oil from the separator.

b. Make sure that the scavenge line

consumption.

 

reaches the bottom of the separator.

 

Separator element damaged.

Replace the element.

 

Compressor undersized for

Operating at low pressures increases the

 

oil carry over; recheck the load

 

the air requirement.

 

requirements.

 

 

 

Unit being operating in an

Reposition the unit or open up the

 

area with limited fresh air.

confinement.

 

Fan belts are loose or broken.

Tighten or replace.

 

 

 

 

Dirt build up on the coolers.

Clean the cooler thoroughly. Be careful

 

not to damage the fins.

 

 

 

Compressor level low.

Check and fill to proper level.

Compressor

Compressor oil filter dirty.

Replace the filter.

Thermostatic valve

 

overheating

Clean or replace the element.

malfunctioning.

 

 

 

Restriction in the compressor

Clean or replace the lines.

 

oil lines.

 

 

Restriction inside the oil

Clean internal tubes of the cooler.

 

cooler.

 

 

 

Operating the compressor

Reinstall panels.

 

with the panels removed.

 

 

 

Coolant level low.

Add coolant to the proper level.

 

Leaks in the fuel system.

Check all the fuel lines and connections;

 

repair or replace as necessary.

 

 

 

Engine not at correct

Adjust the engine to its proper speed.

 

operating speed.

 

 

High fuel

Pressure to regulator set too

Adjust regulator to correct pressure for the

high.

unit.

consumption

 

Inspect the air intake system checking for

 

 

 

Engine air intake is restricted.

any restriction; clean repair or replace as

 

 

necessary.

 

Incorrect injection timing.

Adjust to specifications in the engine

 

manual.

 

 

30

P/N: 307271

Image 29
Contents Serial Number Model Number 06/17/2008 MCM Omega ToolPage Table of Contents Page OWNER’S Responsibility IntroductionAIR Compressor Safety Precautions Tampering with Noise Control System Prohibited User ModificationParking SafetyBefore Starting the Compressor Compressor USE and Compressed AIRLifting ServicingRotary Compressor Components DescriptionIntroduction Engine Components Enclosure ChassisInstrument Panel Door FrameEmergency Shutdown Procedure Starting ProcedureRoutine Shutdown Procedure OperationEngine Fuel Specifications MaintenanceCold Weather Fuel 15 P/NOIL Filter Replacement Engine Cooling SpecificationsEngine OIL and Filter MixturesRadiator Radiator Pressure CAPCompressor OIL Coolant LevelCompressor OIL Specifications 19 P/N Compressor OIL FilterElement Inspection Compressor & Engine AIR Filter MaintenanceElement Replacement Cleaning Oilthermostat Belts & Belt AdjustmentSeparator Element Replacement Compressor OIL Thermostatic ValveIdle Speed Adjustment Procedures CONTROLS-OPERATION and AdjustmentsAdjustment Pressure Regulator Adjustment BatteryRated Speed Adjustment InstrumentsDaily Operation Maintenance Schedule25 P/N Maintenance Schedule ChartCompressor AIR Filter Element Procedure for Ordering Parts 27 P/N Troubleshooting Troubleshooting Symptom Cause Remedy Troubleshooting Chart29 P/N Clean or replace the element 31 P/N WarrantyBoss INDUSTRIES, INC Genesis Drive LAPORTE, Summary of Main Warranty Provisions Warranty Claims Preparation of Part Return WARRANTY/RETURN Goods InstructionsReturn or Warranty Claims Filing Procedures 33 P/NDamage in Transit General35 P/N Screw Compressor AIR-END Exchange ProgramPage 37 P/N Section Assembly DrawingsEngine & PARTS, Omega 185-210 DUS Frame & PARTS, Omega 185-210 DUSCompressor & PARTS, Omega 185-210 DUS Coolers & PARTS, Omega 185-210 DUSREV Description Date ENG Revision History 39 P/NSWITCH, Press 18# N.O /8MNPT BRACKET,ASSY ENG. AIR CleanerSWITCH, Temp 220 F NC Gold Contacts SENDER, Coolant Temperature 3/841 P/N 307271 CONNECTOR, Male 1/4 T X 1/4 D CONNECTOR, 1 Mjic X 1 MnptCONNECTOR, 1/4 Mnpt X 1/4 Tube 200PSI DEG RELIEF, 1/2 NPT 175 PSIBOLT, Battery Hold Down BRACKET, Battery Hold DownBATTERY, 12VOLT 650CCA a VALVE, Service 1 X 3/4-Y VentedLA PORTE, 45 P/NPANEL, DUS OIL Fill Access PANEL, DUS Rear AccessLatch ADJ Lever C2-33-35 WASHER, Flat Wide 1/4 SS47 P/N John Deere 4045 DF Engine