Omega Engineering JD 4045 Safety, Before Starting the Compressor, Choosinga Parking Site

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SECTION 1 SAFETY

1.1 PARKING

CHOOSINGA PARKING SITE

1.Park the compressor on a level firm area. Never park on a grade of more than 15 degrees (27%). If you must park on any grade, park across the grade so that the compressor does not tend to roll.

2.Park so that the wind carries exhaust fumes and radiator heat away from the compressor inlet.

3.Park away from work site dust.

4.Stay clear of electrical power lines. Keep the towing vehicle or equipment carrier, compressor, hoses, tools and all personnel at least 10 feet from power lines and buried cables.

1.2 BEFORE STARTING THE COMPRESSOR

1.Check fluids levels and for possible leaks.

2.Use adequate hose and couplings with safety locks or pins.

3.Remove all tools and/or loose items from engine compartment.

4.Relieve any pressure in receiver tank.

5.Use proper eye and ear protection.

1.3 COMPRESSOR USE AND COMPRESSED AIR

1.Air from this machine is not fit for human breathing or food processing.

2.Never operate in an enclosed area.

3.Never use compressed air to clean your clothes and never direct it at another person, it can kill.

4.Always wear eye protection.

5.Install velocity fuse (“OSHA”) upstream of hose to prevent hose whip in case of a rupture.

6.Keep doors or hoods closed on machines in operation.

7.Do not touch hot surfaces or moving parts, such as exhaust or fans.

8.Do not adjust or restrict relief valves.

9.Do not refuel while machine is running; shut down and allow to cool before refueling.

10.Do not jump-start with cable connections directly on battery.

12.Do not use air at pressure higher than 30 PSIG (207 KPA) for cleaning purposes. Use of higher air pressure can cause injury to the operator.

13.Keep compressor panels closed except when making repairs, adjustments, or servicing the compressor.

14.Make sure all personnel are out of and clear of the compressor before starting or operating it.

15.Do not use either cylinder or air line antifreeze compound in confined area.

9 P/N: 307271

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Contents Omega Tool Serial Number Model Number 06/17/2008 MCMPage Table of Contents Page Introduction OWNER’S ResponsibilityAIR Compressor Safety Precautions User Modification Tampering with Noise Control System ProhibitedSafety ParkingBefore Starting the Compressor Compressor USE and Compressed AIRServicing LiftingRotary Compressor Components DescriptionIntroduction Engine Components Chassis EnclosureInstrument Panel Door FrameStarting Procedure Emergency Shutdown ProcedureRoutine Shutdown Procedure OperationMaintenance Engine Fuel SpecificationsCold Weather Fuel 15 P/NEngine Cooling Specifications OIL Filter ReplacementEngine OIL and Filter MixturesRadiator Pressure CAP RadiatorCompressor OIL Coolant LevelCompressor OIL Specifications Compressor OIL Filter 19 P/NElement Inspection Compressor & Engine AIR Filter MaintenanceElement Replacement Belts & Belt Adjustment Cleaning OilthermostatSeparator Element Replacement Compressor OIL Thermostatic ValveIdle Speed Adjustment Procedures CONTROLS-OPERATION and AdjustmentsAdjustment Battery Pressure Regulator AdjustmentRated Speed Adjustment InstrumentsMaintenance Schedule Daily OperationMaintenance Schedule Chart 25 P/NProcedure for Ordering Parts Compressor AIR Filter Element27 P/N TroubleshootingTroubleshooting Troubleshooting Chart Symptom Cause Remedy29 P/N Clean or replace the element 31 P/N WarrantyBoss INDUSTRIES, INC Genesis Drive LAPORTE, Summary of Main Warranty Provisions WARRANTY/RETURN Goods Instructions Warranty Claims Preparation of Part ReturnReturn or Warranty Claims Filing Procedures 33 P/NGeneral Damage in TransitScrew Compressor AIR-END Exchange Program 35 P/NPage Section Assembly Drawings 37 P/NFrame & PARTS, Omega 185-210 DUS Engine & PARTS, Omega 185-210 DUSCompressor & PARTS, Omega 185-210 DUS Coolers & PARTS, Omega 185-210 DUS39 P/N REV Description Date ENG Revision HistoryBRACKET,ASSY ENG. AIR Cleaner SWITCH, Press 18# N.O /8MNPTSWITCH, Temp 220 F NC Gold Contacts SENDER, Coolant Temperature 3/841 P/N 307271 CONNECTOR, 1 Mjic X 1 Mnpt CONNECTOR, Male 1/4 T X 1/4 DCONNECTOR, 1/4 Mnpt X 1/4 Tube 200PSI DEG RELIEF, 1/2 NPT 175 PSIBRACKET, Battery Hold Down BOLT, Battery Hold DownBATTERY, 12VOLT 650CCA a VALVE, Service 1 X 3/4-Y Vented45 P/N LA PORTE,PANEL, DUS Rear Access PANEL, DUS OIL Fill AccessLatch ADJ Lever C2-33-35 WASHER, Flat Wide 1/4 SS47 P/N John Deere 4045 DF Engine